Service Manual Guides

Hawgman

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Starting this thread for folks to post instructional documents from the service manual.


http://iihs.net/fsm/
 
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Hawgman

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SRS System

Drivers side airbag module R&R

Depowering and repowering SRS

Passengers side airbag
 

Attachments

  • airbag.pdf
    216.4 KB · Views: 458
  • Depowering and Repowering SRS.pdf
    14.3 KB · Views: 456
  • pass airbag.pdf
    107.7 KB · Views: 347
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Hawgman

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Stereo Components

Shaker 1000 Subwoofer Amplifier R&R

Door speaker removal

Quarter panel speakers

Radio removal

Rear parcial shelf speaker removal

Subwoofer enclosure - shaker 1000

Subwoofer removal - door panels
 

Attachments

  • Amp luggage comp.pdf
    209.7 KB · Views: 320
  • Door Speaker.pdf
    140.5 KB · Views: 402
  • quarter panel speaker.pdf
    106.2 KB · Views: 291
  • radio_removal.pdf
    143.5 KB · Views: 491
  • Rear_Speakers_R_I.pdf
    67.2 KB · Views: 301
  • speaker encloser.pdf
    151.9 KB · Views: 260
  • subwoofer.pdf
    102.8 KB · Views: 371
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Hawgman

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Interior trim pieces

A-Piller trim pannel R&R - Convertable

Instrument panel center finish panel

Floor console

Door panel removal

Headliner removal

Interior trim exploded view

Interior mirror

Intrusion and inclination center removal - overhead console

Instrument panel registers ( vents )

Rear quarter interior trim panel - convertible
 

Attachments

  • apillar.pdf
    119.9 KB · Views: 413
  • center_console.pdf
    121.2 KB · Views: 571
  • console.pdf
    120.3 KB · Views: 495
  • door panel removal.pdf
    100.3 KB · Views: 499
  • headliner.pdf
    66.7 KB · Views: 268
  • Interior Mirror.pdf
    45.2 KB · Views: 257
  • inttrim.pdf
    114.9 KB · Views: 437
  • Overhead Console.pdf
    106.1 KB · Views: 351
  • panel registers.pdf
    37.3 KB · Views: 398
  • rear quarter-convertible.pdf
    128.6 KB · Views: 272
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Hawgman

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Vehicle lift points

05_lift_points.JPG
 

Hawgman

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Brake system

Brake caliper anchor plate

Brake caliper R&R

Brake disc - front

Brake disc - rear

Brake hose - front

Brake hose - rear

Brake pads

Brake system bleeding

Diagnosis and testing brakes

Exploded view disc brakes

Front disc brakes specification sheet
 

Attachments

  • Brake Caliper Anchor Plate.pdf
    10 KB · Views: 341
  • Brake Calipers.pdf
    41.3 KB · Views: 425
  • Brake Disc Front.pdf
    27.1 KB · Views: 335
  • Brake Disc Rear.pdf
    9.6 KB · Views: 350
  • Brake Hose Front.pdf
    9.8 KB · Views: 241
  • Brake Hose rear.pdf
    9.5 KB · Views: 229
  • Brake Pads.pdf
    34.2 KB · Views: 363
  • Brake System Bleeding.pdf
    85.7 KB · Views: 434
  • diagnosis and testing brakes.pdf
    102.4 KB · Views: 314
  • exploded view diskbrakes.pdf
    121.1 KB · Views: 406
  • specifications - brakes.pdf
    10.5 KB · Views: 339
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Hawgman

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Front suspension system

Camber adjustment

Front suspension specifications

Strut and spring R&R

Strut and spring disassembly and assembly

Struts and suspension exploded view
 

Attachments

  • camber adjust.pdf
    22.7 KB · Views: 572
  • Front Suspension SPECIFICATIONS-1.pdf
    10.3 KB · Views: 562
  • Strut and spring assembly removal and installation.pdf
    181.4 KB · Views: 558
  • Strut and Spring assembly disaassembly and assembly.pdf
    60.3 KB · Views: 439
  • strut.pdf
    268.6 KB · Views: 407
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Hawgman

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Exhaust system

Catalytic converter 4.0 L

Exhaust intermediate pipe R&R

Exhaust manifold, left and right

Exploded view exhaust

Muffler removal
 

Attachments

  • Catalytic Converter 4[1].0L.pdf
    127.7 KB · Views: 197
  • Exhaust intermediate pipe removal and install.pdf
    59 KB · Views: 236
  • Exhaust Manifold LH.pdf
    119.1 KB · Views: 298
  • Exhaust Manifold RH.pdf
    94 KB · Views: 202
  • exploded view exhaust.pdf
    194.6 KB · Views: 314
  • Muffler removal and install.pdf
    59.9 KB · Views: 283
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Hawgman

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Instrument cluster and Dash

Instrument cluster

Instrument panel removal

Description and operation of instrument cluster

Dash
 

Attachments

  • clusterremove.pdf
    97.9 KB · Views: 492
  • description - cluster.pdf
    189.5 KB · Views: 365
  • Instrument Panel Removal and Installation.pdf
    212.9 KB · Views: 514
  • Dash.pdf
    193.6 KB · Views: 410
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Hawgman

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Convertible top components

Convertible top system bleeding

Convertible top assembley

Convertible top assembley bows

Convertible top assembley side rails

Convertible top latch
 

Attachments

  • Convertible Top System_Bleeding.pdf
    8.8 KB · Views: 239
  • Convertible_Top_Assembly.pdf
    44.6 KB · Views: 212
  • Convertible_Top_Assembly_—_Bows.pdf
    8.1 KB · Views: 146
  • Convertible_Top_Assembly_—_Side_Rail.pdf
    8.1 KB · Views: 150
  • Convertible_Top_Latch.pdf
    8.7 KB · Views: 157
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Hawgman

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Cooling system

Coolant tempature sensor

Coolant system draining, filling, and bleeding

Engine and radiator flushing

Heater core backflushing

Radiator removal

Water pump removal

Cooling Fan Motor and Shroud (removal/installation)
 

Attachments

  • coolant temp sensor.pdf
    58.2 KB · Views: 353
  • Cooling System Draining, Filling and Bleeding.pdf
    22.9 KB · Views: 576
  • Engine and Radiator Flushing.pdf
    24.2 KB · Views: 386
  • Heater Core Backflushing.pdf
    17.6 KB · Views: 275
  • Radiator R&I.pdf
    233.1 KB · Views: 321
  • Water pump.pdf
    132.2 KB · Views: 299
  • Cooling Fan Motor and Shroud (removal).pdf
    301.5 KB · Views: 206
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Hawgman

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Diagnosis wheels & tires
 

Attachments

  • diagnosis wheels & tires.pdf
    16.6 KB · Views: 430

Hawgman

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Rear end components

Differential cover - in vehcile repair

Differential carrier R&R

Differential case and ring gear

Differential ring and pinion

Pinion seal

Drivehsaft 4.6 L

Rear end description and parts list 7.5"

Rear end description and parts list 8.8"
 

Attachments

  • Diff Cover.pdf
    86.4 KB · Views: 359
  • Differential Carrier.pdf
    206 KB · Views: 317
  • Differential case and ring gear.pdf
    526.9 KB · Views: 317
  • Differential Ring and Pinion.pdf
    906.1 KB · Views: 380
  • driveshaft4-6.pdf
    276.7 KB · Views: 404
  • pinion-seal.pdf
    315 KB · Views: 322
  • rearend7-5.pdf
    200.8 KB · Views: 252
  • rearend8-8.pdf
    213.4 KB · Views: 517
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Hawgman

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Door window motor initialization
 

Attachments

  • Door Window Motor Initialization.pdf
    8.1 KB · Views: 395

Hawgman

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Drive belt idler pulley
 

Attachments

  • drive belt idler pulley.pdf
    41.5 KB · Views: 389

Hawgman

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Emergency brake components

Emergency brake R&R

Emergency brake adjustment
 

Attachments

  • ebrake.pdf
    61.8 KB · Views: 378
  • ebrakeadjust.pdf
    47.5 KB · Views: 412
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Hawgman

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Rear suspension components

Exploded view rear suspension

Rear suspension torque specs
 

Attachments

  • exploded view rear suspention.pdf
    538.7 KB · Views: 636
  • Rear Torque Specs.pdf
    10.3 KB · Views: 471
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Hawgman

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Exterior mirror components

Exterior mirror

Exterior mirror control switch

Exterior mirror glass

Exterior mirror motor

Exterior mirror exploded view
 

Attachments

  • Exterior_Mirror.pdf
    6.6 KB · Views: 213
  • Exterior_Mirror_Control_Switch.pdf
    6.6 KB · Views: 169
  • Exterior_Mirror_Glass.pdf
    23.7 KB · Views: 176
  • Exterior_Mirror_Motor.pdf
    6.9 KB · Views: 169
  • Exterior_Mirrors_—_Exploded_View.pdf
    56.2 KB · Views: 186
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Hawgman

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Foglamp R&R
 

Attachments

  • foglamp.pdf
    111.7 KB · Views: 375

Hawgman

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Front bumper assembley

Front bumper exploded view

Front bumper cover R&R

Front bumper R&R
 

Attachments

  • Front Bumber Exploded View.pdf
    139.2 KB · Views: 502
  • Front Bumper Cover Remove and Install.pdf
    23.3 KB · Views: 568
  • Front Bumper Remove and Install.pdf
    8.1 KB · Views: 450
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