2007 Mustang GT Turbo Build

raredesign

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Well all, it has been a long time (read 'years') in the works and I'm happy to say we broke ground yesterday. I'm in for a long haul, but one step at a time, right?
I've been taking a ton of photos to help when putting it back together, so I'll spare you a good chunk of it.

Full Flickr Album

Pulling the motor to get it built.

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06JET

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Looks like you have spent time and money getting exactly what you want. Good luck on the build and it is awesome when you can involve family in your projects. Have fun.
 

raredesign

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@TODO
Forged Internals, SCAT or Manley crank, ARP Bolts, Gaskets.
Tuning for e85 and 93


@ON HAND
Fore Innovations Returns Style Fuel System - Stage 2, and 1000cc Injectors
Trac-Lok Carbon Fiber rebuild kit
Lower control arm relocation bracket
S&H Performance 70/70 Comp Triple Ceramic Stealth Turbo Kit - Coated and Wrapped
TR6060 Transmission - Remanufactured from Ford Racing School
McLeod RXT Twin Disc Clutch / w flywheel - 26 Spline
Livernois Custom Grind Stage 3 Comp Cams + Freight
Phaser TTY bolts
The Driveshaft Shop Aluminum One Piece Driveshaft
Ford Performance Intake Manifold
Turbosmart e-Boost 2 Controller - 60mm Black
BBK Shorty Tuned Headers - Ceramic Coated
MGW Shifter - 6 Speed - GT500
Mickey Thompson ET Street S/S Tire 305/40R18
Mickey Thompson ET Street S/S Tire 305/40R18
Steeda Billet Charge Motion Control Plates
Upgrade Valve Spring Set
Ford Racing Laser Etched Valve Covers - Blue
Aeroforce Single Interceptor Gauge
McLeod Racing Lightened Steel Flywheel - 8 bolt
MSD Launch Master 2 Step Rev Limiter
SR Performance Chrome Strut Tower Brace
Saleen Style Chrome Wheel 18x9
Saleen Style Chrome Wheel 18x9
Saleen Style Chrome Wheel 18x10
Saleen Style Chrome Wheel 18x10
Rear Lower Control Arms
Speed of Sound Dual Gauge Pillar
J&M Adjustable Panhard rod - Aluminum
Ford Performance 0-Degree plugs
RedLine Tuning Hood QuickLIFT PLUS System - Aftermarket Hood
Ford Racing Boost Gauge
Phaser Lockout Kit Pair
MGW Gripper Shift Knob - M12 x 1.25
TPMS Transmitter Tool
TPMS Sensor
TPMS Sensor
TPMS Sensor
TPMS Sensor
Chrome Acorn Lug Nut Kit
Stock 3.55 Differential Gear
Tremec Bell Housing Separator Plate
Tremec Bell housing bolt set
PROTHANE motor mounts
 

RED09GT

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Ease into it with the boost. This is going to be a drastic change.
Have fun with it, feels good to start putting everything together.

Cheers.
 

byblazed

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Going to be a sweet car!

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ValK

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Wow look at all those goodies. Must feel like Christmas morning. Excited to watch your build. Paint also looks sick btw.
 

raredesign

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Wow look at all those goodies. Must feel like Christmas morning. Excited to watch your build. Paint also looks sick btw.

Thank you. The stripes are painted on, but it’s old and shows. Will eventually repaint with Ferrari red and cleared over stripes.
 

QuickShift281

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Sub'd, good seeing a good selection of parts. If you plan on mounting the E-Boost in plain sight, you could ditch the boost gauge and go to a Fuel Pressure gauge (or another gauge of choice)
 

slackinoff

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Looks like a great start. You are doing it right! I am looking forward to your progress.

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raredesign

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Hey all, it’s been a long time since an update.

Before the weather turned to blizzard, I freshened up the intercooler with East Wood Radiator paint. The stuff is like a black powder that smells like mothballs. Really odd but looks amazing.


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The Harbor Freight lift is fantastic, which I bought used for $80, but the hoist leveler was junk metal and the brackets started bending quickly so I dropped it back down, and picked up an Autozone model which worked great.
I used the two top tranny bolts and two alternator bolts to pull.

With how high the car was jacked, thankfully my dad was there to help lift the rear of the trans over the front.

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I’ll clean up the bay once the weather gets a bit better.

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I needed a stand that would be safe for the engine to sit and not mess up the pan, so I repurposed a wood dolly, and replaced the base with birch.

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After removing the transmission, I found that a bolt was over-torqued at a dealer during the separator plate TSB and cracked an ear.

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NAPA Aluminum brightener made short work of cleaning up the trans. I’ll be installing the TR6060, but wanted to have the TR3650 cleaned up for resale.

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My TR6060 is a fully remanufactured rebuild from the Shelby Racing School.

Essentially it is brand new, and I paid just over $1900.

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Using tech to help me learn and remember as I go. I also bag and tag every part to keep things organized.

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I found that the Chrysler Harmonic Balancer removal tool works perfect! Rented/borrowed from Autozone, since you get the deposit back after.

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For your reference it is OEM tool #27139

After pulling the timing cover:

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I found that the crank position wheel was scratching the cover, which made me worry of crank thrust but there was no movement. It appears that the harmonic balancer is what wedges the position wheel in place, and must have been off by a small amount. Perhaps Ford didn’t press it in perfectly.

Below you can see the gouge ring.

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Again NAPA aluminum brighter did well. Only 30 seconds of treatment with a plastic bristle brush.

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Yanked the covers and cams:

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But look what I found! Again Ford, come on!
Holes are off-center and I will be reusing these heads.

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Heads were next:

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Oh my look what our EPA regulations on a PCV rebreather does to a motor at only 48k miles! That’s some serious carbon!

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I have a buyer lined up for my block and another for the trans.

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BTW, I did have a 100% success rate with the plugs. I cracked them loose about 1/8 turn, then sprayed Valvoline carb cleaner in each cavity and let it soak overnight.

I cracked them about another 1/8 to quarter turn and let them soak about another hour again.

No problems, but look at that build-up!

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raredesign

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Rochester, NY
Now for a build list update. Here is everything I have purchased thus far.

More to come.

Please, no bashing. I have learned much of the MMR bashing is completely unfounded and mistaken. Some named have even come out and corrected others stating it was not an MMR block that had the issue, or they only used the assembly and someone else did the work, or they pushed the motor beyond it’s build intentions.

Yes, there was a rough patch 10 years ago, but let’s move on. They are good people to work with, and the owner, Mark, is a great guy, as well as his lead tech, Greg. I am happy to be a customer, and I am sure they will take care of me.

S&H Performance 7070/.84 Comp Triple Ceramic Stealth Turbo Kit - Coated and Wrapped
Fore Innovations Return Style Fuel System - Stage 2
Injector Dynamics 1300x injectors
TR6060 Transmission - Remanufactured from Ford Racing School
McLeod RXT Twin Disc Clutch / w flywheel - 26 Spline
Livernois Custom Grind Stage 3 Comp Cams + Freight
The Driveshaft Shop Aluminum One Piece Driveshaft
Raxiom OE-Style GPS Nav w/ Bluetooth & Backup Camera
Ford Performance Intake Manifold
Turbosmart e-Boost 2 Controller - 60mm Black
BBK Shorty Tuned Headers - Ceramic Coated
MGW Shifter - 6 Speed - GT500
Mickey Thompson ET Street S/S Tire 305/40R18
Mickey Thompson ET Street S/S Tire 305/40R18
Power Stop Brakes
Upgrade Valve Spring Set
Aeroforce Single Interceptor Gauge
McLeod Racing Lightened Steel Flywheel - 8 bolt
MSD Launch Master 2 Step Rev Limiter
Optima Red Top Battery
SR Performance Chrome Strut Tower Brace
MMD Mustang Painted Quarter Window Louvers - Torch Red
Saleen Style Chrome Wheel 18x9
Saleen Style Chrome Wheel 18x9
Saleen Style Chrome Wheel 18x10
Saleen Style Chrome Wheel 18x10
Rear Lower Control Arms
Speed of Sound Dual Gauge Pillar
BMR Lower Control Arm relocation brackets
Ford Performance Traction - LOK rebuild kit w/ carbon discs
J&M Adjustable Panhard rod - Aluminum
Ford Performance 0-Degree plugs
RedLine Tuning Hood QuickLIFT PLUS System - Aftermarket Hood
Ford Racing Boost Gauge
Phaser Lockout Kit Pair
Modern Billet 2010 Style Shift Knob
MGW Gripper Shift Knob - M12 x 1.25
TPMS Transmitter Tool
TPMS Sensor (4x)
Fixed Black Antenna - 8 inch
Chrome Acorn Lug Nut Kit
Stock 3.55 Differential Gear
S&H Performance refund for fuel pump, etc.
"MMR Stroker Race Mod 1500SE 4.75L shortblock (up to 1500 RWHP)
Block Upgrade - Upgrade to Aluminum block
Compression Ratios - 3V 2005-2010 9.3 to 1 (note: 9:1)
Available Upgrades - ADD ARP Head Studs (3V applications Only)
Available Upgrades - Add Billet Lower crankshaft gear
Available Upgrades - ADD MMR Carbon/Composite Windage Tray w/gasket
Available Upgrades - ARP Crankshaft / Balancer Bolt
Available Upgrades - EXTENDED WARRANTY (extends warranty to 12 months total)
Available Upgrades - FEL-PRO Extreme duty head gaskets
Available Upgrades - Upgrade to MMR Billet Oil Pump Gears
Available Upgrades - Upgrade to MMR Main Cap side Bolts"
3V Roller follower & Lifter Kit for all 2005 - 2010 4.6 & 5.4
2005 - 10 Mustang GT 3V timing chain, guide & sprocket kit
MMR Performance Water Pump for all 4.6 Mustang GT & COBRA
05-10 4.6 3V Mustang GT / F150 MMR Race Spec Billet Chain Guides
3V Manley Titanium Valve Spring Retainers


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