A lot of testing and tuning goes into ensuring the airbag gets out in time and in the right position to ensure the occupant is properly protected. The split line construction is a big part of this and anything that alters it has the potential to change the deployment characteristics and reduce...
Glad to hear it, you seem to understand the importance of the split in allowing the airbag to deploy. Some people don’t and so it’s good to highlight the point so that someone else doesn’t go and put a solid cover over the entire airbag area.
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Are you making them with a split over the factory tear seams so your cover won’t impede Airbag deployment?
I would personally be very hesitant doing anything they might prevent my passenger airbag from deploying properly. We have enough to worry about with delays in getting the airbag...