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Going out on a limb here. When you install the new studs are you possibly hammering on them to hard when you pull them through the axle causing them to have stress cracks? I still agree with most I think it's more than likely an axle issue. I put Moser axles in my wife's car. It had a bent axle...

It looks good to me. I dont have the exact allowable specs but i can check tomorrow at work. Where was the car hit? If it was hit on one side and the axle or axle tube was bent you would have a difference from left to right. Being they are almost the same I would say its fine. Your thrust angle...