Since it was asked...

Greg Hazlett

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Here is the thread I wrote about on M6G with my failure:

http://www.mustang6g.com/forums/showthread.php?t=46897

Purchased the car in Mar 2015, installed the MAP CAI, off road DP, NGK 6510 spark plugs, FMIC, TS BOV, charge pipes, cat back exhaust and a basic Cobb tune from Adam; was happy with that for a while but noticed I would smoke like crazy when coming to a stop/idle which was very embarrassing; I purchased a UPR dual valve CC to resolve that issue but that did not fix it, read online of a lot of people having the same issue and gutting the PVC would cure the issue so I did it. It stopped the smoking issues so I was happy and thought all was well. Along the way I installed the TS IWG and switched to Lund tuning, sent logs back and forth and all was well.

In sending the logs back and forth with Lund he noticed knocking so he pulled timing; made some pulls and something was going on as he had to pull more timing. He had me install new plugs and asked what gas I ran which I only use Costco 91 octane-living in San Diego this was the highest octane fuel I can buy-so I started looking for issues. One morning I noticed a pool of oil on the drivers side garage floor so I pulled the belly pan off and the IC piping off and I had a lot of oil there; pulled the pipe off the TB and I had oil pooling in the TB. I spoke with UPR to see if they had any CC’s fail and was told no and to check the check valves which I did and they were working. This was around Dec and I purchased BMR f/r sway bars/end links and the cradle lockout kit, installed it and took the car out for a test drive. 5, 10, 15 lbs of boost all good, hit 20 lbs and I heard rattling; stopped the car and assumed I had left a tool somewhere or did not tighten something, checked everywhere and did not see anything so I started the car back up, no issues/cel’s and another test drive…same thing, 5, 10, 15 lbs and no issues….hit 20 and rattling…..turned around to take it home, went up a slight hill and boom. Huge cloud of smoke, rattling and 5 secs later low oil light came on. I was 1/4 mile from home so I drove it into the garage, popped the hood and was pretty sure I blew the engine. Got it up on stands and saw chunks of metal near the passenger side motor mount, pulled plugs and feared the worst. Towed it to a friends shop and confirmed I blew the engine.

At this point I was having to pack and move in a month so I was low on options; I wanted to go forged bottom end and spoke to MMR, Livernois, MAP and Tasca to get all options; I needed a block and at that point there were not a lot if any and I was 99% sure based on my spark plugs I would need a head as well and there were 0 available so I decided to get a stock long block from Ford; it was $2700 for the long block/crate engine from Ford with a $1000 core charge that my friend was able to defer since he had a commercial account with a local Ford and I received the engine. Luckily my friend let me use his shop and I did all the work, pulled the engine and placed the new one next to it and I transferred all the stock parts/turbo from the blown engine to the new one. The new engine had been in storage since 2014 so it did not have the latest PCV system and my friend told me to get a new intake since I had oil/metal parts flying around which I did. So all told with fluids and parts it was a $3k swap with me doing all the work.
I left all the aftermarket parts on, had Lund send me a tune and I drove the car from San Diego to Phoenix with no issues. When I had the turbo off we gave it a good looking over and there wasn’t any oil so the seals should be good.

I am 99% convinced that the gutting of the PVC led to my issues as the CC could not keep up with the additional oil being sent through the system and I know I had oil in the combustion chamber which reduced the octane level so something unacceptable under boost…and in no way is this Lund or UPR’s fault, both companies have been outstanding with troubleshooting my issue, helping me in any way they can and providing excellent support.

So there you have it, pics are there, I have been told that unofficially Ford knows they have an oiling issue with the EB engine family, hence the PCV redesign and the TSB for smoking engines that are stock…and breaking ring lands….if I had more time I would have taken it to Ford for warranty, they probably would have said no since I was tuned but my rebuttal would have been how does a tune affect oil in the combustion chamber? I am not an idiot nor is this my first rodeo so it would have been a fight that who know how it would have turned out….I have thought about calling Ford and speaking to someone about this, they have my old engine as I had to turn it in it’s not as though they can’t tear it apart and see for themselves….
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weather man

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I think I would just run moroso catch can breather like my GT has and not worry about any vapor period. I saw a few guys mention that, but with emissions and such a new car, probably not as popular an option.

I have had big 4 cylinder street bikes my whole life, so the exhaust sound doesn't bother me.

It does make me a little leary of picking up a 2015.
 

stkjock

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thread made cleaner, thanks to quiksilver15 for the pics as Hazlett's too ignant to know how to post pictures... :)
 

Strengthrehab

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I still have those pics on my phone, lol. Reminder never to buy an ecoboom
 

TGR96

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Holy cow, Greg. I knew you grenaded the EB, but seeing the pics really hurts! I just can't imagine blowing up an engine on a brand new car. I'd seriously have a heart attack (after my wife shot me, of course)

Glad to hear that it sounds like you've moved passed it, and good luck with the car moving forward. I am still interested to see what folks can get out of the EB engines safely.
 

Greg Hazlett

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When the EBM first came out some of us that have been around the block wondered what the long term effects would be from modifying the car and it appears that with miles and time the EBM is not liking them....and more and more stock engines are going boom as well....have heard Ford changed some stuff for the 2016 which is normal after lessons learned from the first year of a new engine.

Once I return to VA and get a job I am looking into trading the EBM in for a GT.
 

weather man

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Sad to see that these motors aren't holding up.

1st year bugs. 2016's are not reporting the same issues stock. Modwise, you knew there would be a learning curve.
 

KrisR

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While it's unfortunate to hear of Greg's issues, it should also be noted that there are many more Ecoboost owners that have been modified since they were fresh from the dealership, with many dragstrip passes, 30k+ miles of daily driving while being modified, and weekend abuse, with a lot more power (and especially the killer, torque) than the factory cars came with, and only a few have grenaded, the rest are going strong. Remember, there were quite a few 5.0 cars that broke early on in the modifying process too. But I'm still sorry to hear of Greg's issues.
 

KrisR

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I was just thinking of the stresses on this 'little' engine when lightly modified. They can make 400ft-lbs at the wheels at 2500rpm. That's around 500ft-lbs at the crank, from 2.3 liters, at only 2500rpm, on pump gas! 125 ft-lbs per cylinder. That is the equivalent of almost 1100 ftlbs of torque from a 5.0 liter engine at 2500rpm on pump gas. Honestly I'm amazed it can stay together at all, LOL.
 

quiksilver15

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So I was reading on 6g, you mentioned that the PVC system has been revamped for 16'. So is their a TSB out that they will be swapping all 15' PVC systems?
 

Mach2burnout

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I hate to be that guy that corrects y'all but it's PCV not PVC. PVC is polyvinyl chloride which is a type of pipe mainly used for water lines. PCV is positive crankcase ventilation. Only in this case it's not so positive. Hate to hear about the EBM blowing Greg. Hope you have better luck with this one. May want to keep that boost level below 20 psi. Lol


Sent from iPhone
 

Greg Hazlett

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So I was reading on 6g, you mentioned that the PVC system has been revamped for 16'. So is their a TSB out that they will be swapping all 15' PVC systems?

It does not appear to; it is only if you are having the smoking issue but for approx $20 to me it is an easy and cheap insurance upgrade.
 

46Tbird

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thread made cleaner, thanks to quiksilver15 for the pics as Hazlett's too ignant to know how to post pictures... :)

Maybe you could stack the photos, since having them next to each other makes this thread about a half-mile wide on the page.

Unlike cell phone videos, forum posts should be vertical and not horizontal. :)

vertical_not_horizontal.jpg
 

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