DiMora's Whiteline Watts Link Install Thread

DiMora

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This thread will cover the installation of the Whiteline Watts Link.

It's a long post, because that's how I roll, so grab a beer.

First things first.

I have already driven the car with this thing installed. It is awesome. Epic mod! My car is heavily modded, and this is one of my three favorite mods now up there with my supercharger and big brakes.

The best way for me to describe the difference is the rear end is now "plush" and stable. I think I have simply gotten used to the gentle steering corrections that are (were) necessary whenever you hit a bump with the rear tires.

Anyone who has studied how a panhard bar works knows that when the rear axle travels up and down, the panhard bar rear axle connection point travels in an arc, which means your rear axle is constantly shifting laterally just a little bit with every bump. The watts link eliminates that lateral movement, and trust me when I say you can really feel the difference.

The second thing is the ride is smoother. I have to assume that it is because the watts link is allowing the axle to articulate vertically with less restriction than it could with the panhard bar. The car, in all honesty, no longer feels like a solid rear axle car. It feels like it has independent rear suspension.

Lateral "slalom" moves are sure, precise, and accurate. Quick shimmies of the steering wheel hammered my lats back and forth against the side bolsters. The whole car is tight and responsive now.

A quick note that my car already had $3,000 worth of Steeda suspension upgrades on it. It already had "world class" handling, but this just raised it up to the top level. Supporting mods I already run:

• 555-8215 - Steeda Sport Springs
• 555-1050 - Steeda Front Adj. Sway Bar –
• 555-8113 - Steeda Billet Swaybar Mount
• 555-1054 - Steeda Comp Rear Swaybar with Endlinks
• 555-5726 - Billet Strut Tower Brace
• 555-8116 - Steeda Front Control Arm Relocation Kit
• 555-8106 - Steeda Bumpsteer Kit
• 555-8120 - Steeda Heavy Duty Upper Strut Mounts
• 555-4105 - Steeda Adj. Upper 3rd Link
• 555-4405 - Steeda Billet Rear Control Arms
• 555-2551 - Steeda Adj. Chrome-Moly Panhard Bar
• 555-2555 - Steeda Chrome-Moly Panhard Bar Brace
• 555-8119 - Steeda Lwr Trlng Arm Relocation Brackets
• 555-4436 - Steeda Axle End Upr 3rd Link Bushing Kit
• 555-5530 - Steeda G-Trac Brace
• 578-DSP-12 - Tokico D Spec shocks / struts

Here we go.

Arrival packaging:

photo-vi.jpg


What's in the box:

Whiteline_Watts_Link1-vi.jpg


Hardware:

photo1-vi.jpg


Whiteline_Watts_Link23-vi.jpg


There were no directions in the box, so I printed my own from Whiteline's website:

Whiteline_Watts_Link10-vi.jpg


My rear end setup before the install started:

Whiteline_Watts_Link4-vi.jpg


Whiteline_Watts_Link5-vi.jpg


Whiteline_Watts_Link6-vi.jpg


Safety first. Metal and grit in your eyes is no fun. Trust me. Ever heard of an eye drill? They exist. Protect those peepers people!

Whiteline_Watts_Link14-vi.jpg


My assistant Andrew:

Whiteline_Watts_Link11-vi.jpg


First, I loosened and dropped my Steeda swaybar billet end-links:

Whiteline_Watts_Link13-vi.jpg


Next, I removed my Steeda panhard bar and panhard bar brace:

Whiteline_Watts_Link18-vi.jpg


Then I unbolted my Scott Drake differential cover bolts and tightened the main bearing cap load support bolts to pull the cover off the differential housing, which broke the RTV seal and allowed the fluid to drain out:

Whiteline_Watts_Link21-vi.jpg


Next, I installed the Whiteline main bearing cap load support bolts into the cover. Screw these in as far as they will go!:

Whiteline_Watts_Link22-vi.jpg


Then I bolted the cover onto the diff housing. I used some 1 minute gasket maker. Worked great! The diff gets 20 LB-FT and the bearing load cap bolts get 5 LB-FT:

Whiteline_Watts_Link38-vi.jpg


Whiteline_Watts_Link24-vi.jpg


I then filled the diff with fluid through the top hole. I filled it until it poured out the factory fill hole at the REAR of the axle housing, then I plugged the OEM hole and added some more through the top hole in the Whiteline cover so that the diff has a bit more fluid. See the pic of my fill bottle above...that short hose works better than anything else I have used.

After that, I re-located the fuel tank vent line and a wiring harness, adding a Whiteline-supplied vinyl clamp and some zip-ties. You remove and discard one plastic clip, and turn the second one. I clipped off the now un-needed plastic push-pin mount plastic from the second one. All I left was enough to hold the two lines together, like this:

Whiteline_Watts_Link27-vi.jpg


Next, I installed the main brace assembly after greasing the center pivot (some call it a propeller) and pushing it onto the brace. The Whiteline instructions say all 5 bolts that hold the brace to the diff cover get 60 LB-FT, with a dab of Lok-Tite. I did the four main (long) bolts first, then finished with the short (center-left) bolt. As I torqued, it kept spinning. STRIPPED. Damn. Fuuuuuddddggggggeeeee as Ralphie would say. Double checked my recently calibrated top-of-the-line Snap-On torque wrench. Still set precisely to 60 LB-ft. What the? So..I removed that stubby little bolt. Sure enough...aluminum threads came out of the hole. Stripping confirmed. My experience wrenching tells me that 60 LB-FT is likely too much torque for a bolt that short (not enough thread depth on the aluminum diff side to handle that value). My assessment? Bad instructions (too big a torque value). Oh well...I figured I'd call Whiteline first thing this week to seek remedy. If worse came to worse, I was going to drill out the main brace at that hole and tap the hole for a bolt the next size up, but Whiteline stepped up and they are going to send me a brand new differential cover. They said I am the second person to report stripping that bolt, so there is an issue there for sure. They are also going to contact engineering to confirm (or revise) the torque value for that bolt. I will install the new cover when it arrives and use less torque on that particular bolt.

I don't have a pic of just the support brace installed...I was a bit distracted (and frustrated) after that center bolt stripped, and picture priorities were forgotten for a moment. Fuuuudddgggeeee! But installation pressed on anyway. I figured that stubby bolt doesn't do much anyway.

Next, I installed the driver's side drop bracket and torqued the bolts to 46 LB-FT. You need a U-joint and medium length extension to access these bolts with your torque-wrench:

Below my Steeda panhard bar brace at the top of this pic, you can see the Whiteline drop bracket and the lateral brace that bolts to it:

Whiteline_Watts_Link19-vi.jpg


Bolting to driver's side in the holes formerly occupied by the panhard bar brace:

Whiteline_Watts_Link30-vi.jpg


Continued next post due to pic limits...
 

DiMora

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Continued...

Next, I installed the lateral chassis support brace (also sometimes called a panhard bar brace). I had to modify the passenger side end tubing because the beveled edge stuck out so far my Steeda sway bar end links hit it:

Whiteline_Watts_Link32-vi.jpg


Whiteline_Watts_Link35-vi.jpg


From there, you simply grease the ends of the adjustable length arms, and install them. Simple, huh?

Well....

Time for my next problem. The Whiteline instructions say to "Torque brace and then the arms on driver side mount and chassis to 129 ft. lbs. Tighten bolts on drop bracket side of brace to 46 ft lbs". OK, the 46 FT-LB where the brace mounts to the drop bracket is easy. But let me share this tidbit that is missing from the instructions: The flag-bolt and nut that runs through the passenger side adjustable length Watts arm end busing (and it also runs through a tab welded onto the support brace GETS 98 LB-FT! Can you guess what happens if you (try to) give it 129 LB-FT? It snaps and is loud as #*&!%!!!. So... that necessitated a trip to Advance Auto to get a Grade 10 replacement (and ordering fresh dealer hardware (flag bolt and nut) from my local Ford $tealer for about $15.00. Oh well. See the brass colored bot that goes through the Watts link bushing? That is the one I snapped that gets 98 LB -FT!:

Whiteline_Watts_Link34-vi.jpg


After that was all bolted up, I installed the adjustable arms with their pivot retainers and washers and torqued them to 55 LB-FT. I re-installed the sway bar and torqued the ends to 85 LB-FT per my Steeda swaybar instructions:

Whiteline_Watts_Link33-vi.jpg


Then you lower the car and "exercise" the suspension. I popped the trunk and then pushed on the trunk opening edge to bounce the car up and down.

From there, you measure and adjust everything. The instructions on how to adjust are not real easy to understand, but I used my common sense to figure it out. I had an initial miscalculation due to not having a flat rim surface to reference (I solved this by cutting a 19" diameter circle out of 1/2" MDF, then using a 2' level and a metal metric ruler to calculate millimeters to each fender. I had a helmet fire trying to figure out why I had so much more clearance on the inside of my rims vs. the other side - it was due to a measuring error before I cut the big MDF circle and also due to varying thickness in the Ford factory applied wheel well undercoating. In short, you determine what your measurement is on each side. Subtract the big number from the small number. That number is the amount you need to shift. You cut that number in half. Then cut it in half AGAIN, since one turn of the adjustable rod moves BOTH ends at the same time, doubling the value you measure if only looking at ONE end.

Example:

Whiteline_Watts_Link39-vi.jpg


My measuring setup gave me 6MM distance on the left, and 15MM on the right.
That is a difference of 9MM. You cut that value in half to reach equidistant on both arms. Each arm needs to move 4.5MM. (Math check: 6+4.5 = 10.5. 15-4.5 = 10.5. Winning.)
Common sense dictates the AXLE needs to shift toward the left (driver's side).
So...I needed to SHORTEN the driver's side arm 4.5MM and LENGTHEN the passenger side arm 4.5MM.
You cut that value in half if measuring at ONE of the threaded joints (since BOTH move when you twist the shaft; one end of each is reverse threaded!).
So, I measured a change of 2.25MM on the left arm joint closest to the pivot (shorter) and 2.25MM on the right arm joint closest to the pivot.

Obviously you have to raise the car to adjust it, then lower it back down to re-measure. Use jack-stands every time so you don't get crushed by the car!

Done! Time for a beer.

I'll put the new cover on when it shows up and report back. Until then, I am driving it. As stated, I don't think that stubby bolt provides much support anyway.

Update: Whiteline got back to me; the torque on the center brace bolt should be 40 LB-ft.
 

Mustang259

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Great write up and photos, I like how you handled the problems, I am not as patient as you.
Please fill us in on the results and how the handling changed.
Any plans for the unused take off parts?
 

Ingwe

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Great write up. Thanks for sharing. The Whiteline piece is definitely on my wants list.
 

limetym

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was just gona ask if anyone has one of these on their car. Great writeup. I was wondering did it clear up room for the overaxle pipes on the exhaust. I need extra room for my stainless works exhaust. It currently hits on the panhard brace.
 

DiMora

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Great write up and photos, I like how you handled the problems, I am not as patient as you.
Please fill us in on the results and how the handling changed.
Any plans for the unused take off parts?

Thank you.

The handling is excellent.

As I stated in the first post (but I'll repeat)...

The best way for me to describe the difference is the rear end is now "plush" and stable. I think I have simply gotten used to the gentle steering corrections that are (were) necessary whenever you hit a bump with the rear tires.

Anyone who has studied how a panhard bar works knows that when the rear axle travels up and down, the panhard bar rear axle connection point travels in an arc, which means your rear axle is constantly shifting laterally just a little bit with every bump. The watts link eliminates that lateral movement, and trust me when I say you can really feel the difference.

The second thing is the ride is smoother. I have to assume that it is because the watts link is allowing the axle to articulate vertically with less restriction than it could with the panhard bar. The car, in all honesty, no longer feels like a solid rear axle car. It feels like it has independent rear suspension.

Lateral "slalom" moves are sure, precise, and accurate. Quick shimmies of the steering wheel hammered my lats back and forth against the side bolsters. The whole car is tight and responsive now.

A quick note that my car already had $3,000 worth of Steeda suspension upgrades on it. It already had "world class" handling, but this just raised it up to the top level.

My wife even commented that the car rides better now.

I am very happy with this mod.

I sold the Steeda PHB and brace already.
 

Wicked5.O

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Awesome write up. Can't wait to install some of my whiteline parts that are sitting in the garage.
 

kona302

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Is there a way we can get the pics up, maybe if we asked nicely and dimora reload them. If he still had them of course.
 

JeremyH

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Installed mine yesterday, great write-up I referenced it for my install.

I too stripped that 5th shorter bolt, the directions are revised for 40ftlbs for the shorter bolt. Installed it flush by hand and the set the torque wrench to 40ftlbs and on the second quarter turn to tighten, it got super easy to turn and I knew it was stripped. After talking with whiteline this bolt doesn't provide any structural support for the prop brace and based on only 3-4 threads actually engaging 40ftlbs is too high as well. Based on what I saw 15-20ftlb should be the max spec for that bolt. Inside the cover there were still 5-6 threads that were good since the bolt never reaches them. I thought about getting a longer bolt to engage those remained threads but just left it for now since it doesn't add support.

My observations, what the hell is that grub screw business and why are there two sets of holes drilled in the cover if only one set can be used. Just weakens the cover imho.

My instructions still had 129ftlbs for that one bolt, I did 90ftlbs.

Also what the hell do you need those swivel bolts going all the way through the cover for. Are they ment to be stops for the prop pivot, as that's all they really do, not that it would be needed as the prop would never rotate that far under driving conditions.

Also adjusting the top arm sucks, especialy locking the jam nuts when you are done, what a pia.

Its on feels good so far.
 

Greg Hazlett

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An hour to remove the old watts link/cover/drain the fluid and then 6 hours to get the rest of the kit on....not worth it IMO.
 

DiMora

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Installed mine yesterday, great write-up I referenced it for my install.

I too stripped that 5th shorter bolt, the directions are revised for 40ftlbs for the shorter bolt. Installed it flush by hand and the set the torque wrench to 40ftlbs and on the second quarter turn to tighten, it got super easy to turn and I knew it was stripped. After talking with whiteline this bolt doesn't provide any structural support for the prop brace and based on only 3-4 threads actually engaging 40ftlbs is too high as well. Based on what I saw 15-20ftlb should be the max spec for that bolt. Inside the cover there were still 5-6 threads that were good since the bolt never reaches them. I thought about getting a longer bolt to engage those remained threads but just left it for now since it doesn't add support.

My observations, what the hell is that grub screw business and why are there two sets of holes drilled in the cover if only one set can be used. Just weakens the cover imho.

My instructions still had 129ftlbs for that one bolt, I did 90ftlbs.

Also what the hell do you need those swivel bolts going all the way through the cover for. Are they ment to be stops for the prop pivot, as that's all they really do, not that it would be needed as the prop would never rotate that far under driving conditions.

Also adjusting the top arm sucks, especialy locking the jam nuts when you are done, what a pia.

Its on feels good so far.

Thank you for that.

I have a brand-spanking new WL diff cover they sent me (since my current one is stripped) and they told me the same thing - I am in no hurry to replace it. Eventually I will. I'll use your torque spec when I install the new one.

Yeah, that little grub bolt is stupid design. It needs to be a bigger diameter, have longer threads, both, have a lower torque spec, or be deleted.

There is no excuse for the other errors in their instructions. It is not like the product hasn't been out for a while.

With all that said, I still love mine and would do it again.
 

Corpo

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I stripped the center pivot bolt on my griggs watts link going to the torque values they supplied as well. Luckily it has 3 other holes I could use for adjustment. Just couldn't use the hole I wanted to use.

However a phone call to griggs and they sent me a new plate right away.

I now use the goodntite torque method. With regular check ups.
 

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