S550 Mustang Suspension and Powertrain Discussion

Department Of Boost

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And I truly believe that the S550 will be closer than OEM claims, mod for mod when making the car perform.

For example - the passenger seat in my base model 15 is heavier than the base model passenger seat in our 2011. I also believe the base model 15 wheels/tires are heavier than the 11-14 base wheel/tires.

Weighed our PP wheels/tires today. 60.5F/64R.

As far as I can tell the offsets are the same as a S197. But, the S550 has 14mm wheel studs.

Not much room up front though with the stock struts. Getting a 285 on there and keeping the wheels inside the fenders may be the limit.

We also figured out how to get 345's on today. No problem........if you can machine things and build dampers.:beerchug2:
 

Department Of Boost

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Can someone tell me why the S550PP and my 2012 S197 Brembo won't "finish corners" with the front end? I thought it was only my 2012. maybe because it was a vert, maybe because of tires, maybe because of the EPAS, whatever. Street car. I didn't concern myself much. The S550 does the exact same thing....or doesn't do. I have to steer it through the exit. The steering doesn't want to come back to center. Now I'm wondering if it's a EPAS thing or just not enough caster. Pretty much every S197 I drive has a pretty good suspension under it with more than stock caster. It's just weird.
 

csamsh

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Yeah that's heavier than an S197 Brembo GT. 58 or 59lbs a corner IIRC.
 

Department Of Boost

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I posted this elsewhere thought you guys may want to read it

2015 Mustang S550 Performance Pack Review And Thoughts

Yesterday I had a chance to spend some quality time with the S550. Drove it around for a bit, put it up on the lift, took some stuff apart, poked around for a while. Keep in mind I have a 2012 GT Vert Brembo with a M6 that is pretty much stock and a 2007 GT that is a full blown out of control 1000hp “roadrace” car. All my friends have S197’s in one state of tune or another too. I get lots of seat time in S197’s and my fair share of open track events. Here are my thoughts:

Driving-

The car drives really really nice. S197’s feel like they were put together with a nail gun in comparison to the S550 which feels like it is carved out of billet (the chassis). It’s very quiet and refined. Over bumps and road imperfections it just thump, thumps through the entire chassis. Very BMW like. Not the “worn out” feeling that the S197’s have. I’m not even sure if it can really be called a muscle car anymore. It is a lot closer to my buddy’s Aston Martin Vantage (but the Mustang is faster) than maybe even a S197, certainly closer to the Aston than a SN95. You can still probably call it a Pony car, but Muscle car I’m not to sure about. And I am perfectly OK with that. I like refinement, balance, control, handling, nice ride, etc. Overall I liked it a lot. I sure wouldn’t mind daily driving one and that is saying a lot. I don’t DD my other stuff. They are pretty much pulled out when the weather is nice. I DD a F-150 4x4.

I wasn’t able to push the car real hard in the corners because I didn’t have time to take it out to my favorite twisty roads. Well at least not hard enough to get the front end to plow in and the whole car loose through the apex. I did some “spirited” driving though. I hung the back end out a few times on exit. So, pretty spirited. The chassis and suspension work good. It seems to have more base spring rate than the S197 (all of them) which is nice. It gives a good feel without being harsh. This is helped out by the dampers which are valved pretty good for stock stuff. The compression isn’t real stiff but it has plenty of rebound which is severely lacking in most cars, especially S197’s. It corners real flat, it’s pretty neutral and if you trail brake to the apex, roll the center and accelerate out like you are supposed to the car does what it was told.

The IRS is a huge improvement over the stick axle in the S197’s. All you have to do is accelerate through a corner exit with some bumps/ripples and you will be in love. It does its thing and just drives on down the road. The S197’s, no matter how well set up liked to tie the rear end up under the same conditions and you could find yourself getting out of shape because of it. The IRS even worked with the tail hung out over bumps/ripples. That would have had a S197 all out of shape and maybe trying to kill you.

The rear end of the car is a lot more precise than the S197’s. The S197’s with stock control arms will flex all the bushings, etc sideways when you’re loading it up entering a corner. This gives it a “loose rear axle” feel to it as the entire rear end moves sideways under the chassis. You can drive around that but it takes a certain smoothness. And if on a S197 you break traction while the rear end is loaded up it will unwind like a spring and try to get sideways on you (snap oversteer). The S550 does none of this. It makes it easier for an expert driver to drive fast and will help novice drivers not get themselves in trouble and find their way into a ditch…… backward.

The steering is a bit goofy and doesn’t want to self center on corner exit. This may be a EPAS thing or maybe not enough caster, or both. My 2012 does the same thing. None of the “race car” stuff (none of them have EPAS) I drive/work on do it. I’m not really sure what the cause is and some people may not even notice. It’s not a problem, just a trait. That said I would like to make it go away.

The brakes work. Pretty much the end of the story there. If you can kill them on the street you’re a psychopath.

All in all I am real happy with the chassis/driving aspect. It is much better than any S197 and as good as your standard springs/dampers/control arm/swaybar modded S197. And the modded S197 will never be as refined and easy to drive. I think the S550 is a pretty big leap forward.

Packaging-

The entire car is a lot better thought out. From stuff like weather stripping to where things were placed in the car. It’s just plain nicer than the S197’s

Cool Features-

I am 100% in love with the airbox/ram air. Yeah, the car has real ram air. Air enters the grill and is directed to the airbox though a HUGE diameter tube. It’s absolutely awesome. This will help out with NA cars for sure, but it will be huge for the guys running blowers. Nice cool air from outside the engine compartment, WIN! I’ve been planning on making something just like it for my race car, but it’s a huge project. It sure is nice that the S550 already has it. Anyone going with a CAI or removing the airbox is flat out retarded. I could see going with a bigger intake tube (between the airbox and TB) but using a custom airbox lid that retains the stock filter (or drop in unit) and the ram air/airbox base. That would not change the function of the ram air at all. If going with a blower I wouldn’t even consider something with an open to the engine compartment air filter (what would normally be done). If the blower doesn’t come with a new airbox lid that retains the stock airbox function skip it. There is no blower on the planet that is so good that it will outweigh the loss you would see by opening the air cleaner to engine compartment temps. I’ve done a lot of testing on engine compartment temps. They usually run 50-80deg above ambient. You DO NOT want to feed your motor with air that hot when the factory gave you a way to feed it nice cool (relatively) outside air temps.

I’m as giddy as school girl about this whole airbox thing!

Tires/wheels-

As far as I can tell after a few quick measurements the wheel offsets are the same as S197’s. So you should be able to use any S197 wheel. That said, the S550 has 14mm wheels studs compared to the S197’s ½” studs. I’m not sure if you can simply drill out the S197 wheels to work with the bigger studs or not. I’ll have to look into that.

The front PP wheel/tire weighs 60.5lb

The rear PP wheel/tire weighs 64lb

The front end is a little tighter than that S197’s when it comes to stuffing wheels in there. You can get a 275 in there without much trouble. Maybe a 285 with just the right offset. But the overall diameter can’t be much bigger than 27.5ish inches. Any bigger and it will get into the spring perch on the strut. Someone will figure this out with coilovers, but it may be a while before you can run really fat rubber. The GT350 has 305’s on the front. I think they pulled that off with wider fenders though.

The rear end is about the same as a S197. It will take a 11” wheel with a 315mm tire without too much trouble. But that is it. We did figure out how to get 345mm tires and appropriately sized rims on the rear, but that is going to take a little fabrication trickery, which is what we do. We may be able to come up with a bolt on kit that will allow the use of those HUGE tires for not much money. So if you want really fat rubber (who doesn’t???) back there don’t go out and plunk your money down on 315’s just yet.

Weight-

A lot of people are complaining about the car weighing 180lb more. Well, most of that is sound deadening material. It’s EVERYWHERE! Maybe not 180lb, but a LOT. This is a lot of the reason the car feels so refined. There are also a few easy weight loss areas. The exhaust being one. The S197 stuff was lighter stock. How much, IDK. But enough. I would guess 25lb. If one were “sporty” and wanted to drop some weight there is a lot more low hanging fruit than on a S197.
 

NUTCASE

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Great write up, you should have made this its own thread though I think.
 

claudermilk

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Agreed on both counts. Great read there; better and more to the point for what we care about here than anything I've read anywhere else.
 

ArizonaGT

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The Coyote engine S197s have the "ram air" snorkel you speak of, not really a new feature. Good write up, though!
 

Boaisy

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The Coyote engine S197s have the "ram air" snorkel you speak of, not really a new feature. Good write up, though!

Yep. Even though this is a picture of a CAI, the square inlet you see is what the factory box has for 11+:

airaid-cold-air-intake-11-14-v6-3.jpg


The only reason I went with a Steeda is because of the bigger tube and it uses the factory "ram air."
 

Wicked GT

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I think we can all agree that the 11+ cars have a cold air inlet to the airbox. The S197's just have an opening in the front of the car in which to draw air from (not ram air). I believe the point he was trying to make is that the 15 model as a section of the front grille dedicated to feeding the airbox.

edit: Just went out and looked with a flashlight... I guess you could consider it ram air as the outlet is behind the grille. It is in line with the radiator so air could/should be pushed in the opening.
 
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rednek01

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Can someone tell me why the S550PP and my 2012 S197 Brembo won't "finish corners" with the front end? I thought it was only my 2012. maybe because it was a vert, maybe because of tires, maybe because of the EPAS, whatever. Street car. I didn't concern myself much. The S550 does the exact same thing....or doesn't do. I have to steer it through the exit. The steering doesn't want to come back to center. Now I'm wondering if it's a EPAS thing or just not enough caster. Pretty much every S197 I drive has a pretty good suspension under it with more than stock caster. It's just weird.

My 2013 F150 is the same way and has the EPAS. I was wondering the same thing the other day.
 

Department Of Boost

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Yep. Even though this is a picture of a CAI, the square inlet you see is what the factory box has for 11+:

airaid-cold-air-intake-11-14-v6-3.jpg


The only reason I went with a Steeda is because of the bigger tube and it uses the factory "ram air."

I think we can all agree that the 11+ cars have a cold air inlet to the airbox. The S197's just have an opening in the front of the car in which to draw air from (not ram air). I believe the point he was trying to make is that the 15 model as a section of the front grille dedicated to feeding the airbox.

edit: Just went out and looked with a flashlight... I guess you could consider it ram air as the outlet is behind the grille. It is in line with the radiator so air could/should be pushed in the opening.

Remember guys, I had a 2010 with a snorkel and I have a 2012 with one. I am very familiar with how they are set up. The S550 is not the same thing, it's much more thought out/intentional. The DS of the grill has openings for it that the PS doesn't, it's that intentional.

You guys will have to check out the S550 for yourselves. I've only poked around our PP car though. Maybe the grill is different on the standard GT or something. I doubt it, but it's possible.
 

BMR Tech

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The 15 does have a feed hole straight to the inlet of the air box.

First thing I noticed when ripping it apart.
 

Wicked GT

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Would either of you fine gentlemen have the time/ability to post up some pictures of this ram air setup? I am very intrigued and don't think the dealership would like me tearing apart one of their cars...
 

Department Of Boost

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Would either of you fine gentlemen have the time/ability to post up some pictures of this ram air setup? I am very intrigued and don't think the dealership would like me tearing apart one of their cars...

I won't be near the car for about a week.:thud:

Maybe Kelly can pop some pics.
 

BMR Tech

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I fully intend on cutting that entire piece out on the driver side, and the pass. side.

On the driver, I'll just leave it open for the air filter to suck it up.

On the pass side, I was thinking of a way I could direct the air, somehow, between the blower and the engine block.
 

Department Of Boost

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I fully intend on cutting that entire piece out on the driver side.
We're planning on whittling the DS out all stealth like. We were speculating why Ford didn't open the whole thing up. We couldn't come up with anything aside from noise emissions. Thoughts?
 

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