Well I completed the job tonight. Lined up the headlights and sealed them up. I could not be any happier with the outcome. The cutoff line is awesome. The headlights have a very slick look to them, but I kind of get the feeling I should have left the reflector chrome.
Oh well, light output is amazing. I would say its 2x brighter than my brothers BMW 335d headlights. Cut off line is much finer than his.

How it looks while driving, I even hopped in the other car to be positive I am not blinding other drivers. Looks just like a luxury car is behind you

.

Cut off line from inside

Cut off line from outside

More of just how it looks inside.

From the front, the picture comes out as if my lights are blue, but they are not. 5000k pure white hid bulbs. Obviously when other drivers fall into the cutoff line, they will see it flicker slight blue.
Some random pics


Overall this small project has made me very happy. I have always wanted to do this but was always afraid to attempt it on my own, and was not willing to pay someone 600-800 bucks do it.
I took my time, and honestly this was very easy. I found it to be easier than the DIY charge motion delete plates!
Cost below
75 shipped for brand new oem style headlights
100 shipped for mini h1 projector and e46 style shrouds
38 shipped eBay 55w hid kit( yeh I cheapes out because in my mind, if I screwed this project up, I wanted to minimize loss) but man these cheap eBay hid lights make an amazing combo with the projectors.
IMO anyone who has hid bulbs should put this mod on their to do list. Magnifies the lighting ability and reduces the annoying glare other drivers have to deal with.