livernois 4032 pistons here...around 16 on pump gas. 651hp.
I was always told the 4032 is a better material, tighter tolerances and less noise.....BUT on the flip side they do tend to be touchy and prone to breaking easier becuase they are a harder material....they are not as forgiving as the softer 2618 pistons. like comparing glass to plastic, one shatters while the other one bends. JE 2618 pistons i used to have were noisy as hell....these have been quite.
The 2618 aluminum is stronger than 4032 aluminum (about 16-17% greater tensile strength and about 12% greater fatique endurance), while having a greater coefficient of thermal expansion (about 14%). The 2618 aluminum is also about 3% heavier.
When a crack forms in the 4032 material, it will generally lead to catastrophic failure. With the 2618 material, there is less chance of this happening. A crack will usually stop when it gets to an area of low stress.
The 2618 pistons will require greater piston-to-cylinder wall clearance than 4032 pistons, and will be a little noisy and there will be a bit of piston slapping until they heat up. Also, with the 2618 aluminum, there will be more oil consumption and blow-by on cold starts. Finally, the lower expansion of the 4032 aluminum means it should have better wear characteristics.
If you are taking a build to the extreme, the 2618 is probably a better choice. For example, I would use the 2618 pistons in the monster 1200 hp builds. Also, the 2618 makes sense for a builder to use because they never know what kind of abuse the customer will throw at the pistons, especially someone playing around with their own tune. For street cars, the 2618 pistons are fine if you don't mind the downsides, but they likely will wear faster. The 4032 pistons also are fine for street use. They will take longer to wear, they will be quieter, there will be less blowby when the motor is cold, etc. Very few people will ever push their builds to the point of needing something stronger.
The 2816 aluminum is more malleable than the 4032, meaning the piston itself will lose it's shape faster.
The "4032" performance piston alloy has a silicon content of approximately 11%. This means that it expands less than a piston with no silicon, but since the silicon is fully alloyed on a molecular level (eutectic), the alloy is less brittle and more flexible than a stock hypereutectic "smog"[clarification needed] piston. These pistons can survive mild detonation with less damage than stock pistons.
The "2618" performance piston alloy has less than 2% silicon, and could be described as hypo (under) eutectic. This alloy is capable of experiencing the most detonation and abuse while suffering the least amount of damage. Pistons made of this alloy are also typically made thicker and heavier because of their most common applications in commercial diesel engines. Both because of the higher than normal temperatures that these pistons experience in their usual application, and the low-silicon content causing the extra heat-expansion, these pistons have their cylinders bored to a very loose cold-fit. This leads to a condition known as "piston slap" which is when the piston rocks in the cylinder and it causes an audible tapping noise that continues until the engine has warmed to operational temperatures. These engines should not be revved when cold, or excessive scuffing can occur.
Good Read:
http://forums.nasioc.com/forums/showthread.php?t=907570
Piston Alloys
With regard to cast piston, they generally use aluminum alloys doped with silicon. Aluminum silicon alloys used fall into three major categories: eutectic, hypoeutectic, and hypereutectic. Probably the easiest way to describe these categories is to use the analogy of sugar added to a glass of iced tea. When sugar is added and stirred into the iced tea it dissolves and becomes inseparable from the iced tea. If sugar is continuously added, the tea actually becomes saturated with sugar and no matter how much you stir, the excess sugar will not mix in and simply falls to the bottom of the glass in crystal form.
Silicon additions to aluminum are very similar to the sugar addition to the iced tea. Silicon can be added and dissolved into aluminum so it, too, becomes inseparable from the aluminum. If these additions continue, the aluminum will eventually become saturated with silicon. Silicon added above this saturation point will precipitate out in the form of hard, primary silicon particles similar to the excess sugar in the iced tea.
This point of saturation in aluminum is known as the eutectic and occurs when the silicon level reaches 12%. Aluminum with silicon levels below 12% are known as hypoeutectic (the silicon is dissolved into the aluminum matrix). Aluminum with silicon levels above 12% are known as hypereutectic (aluminum with 16% silicon has 12% dissolved silicon and 4% shows up as primary silicon crystals).
Pistons produced from these alloy categories each have their own characteristics. Hypoeutectic pistons usually have about 9% silicon. This alloy has been the industry standard for many years but is being phased out in favor of eutectic and hypereutectic versions. Most eutectic pistons range from 11% to 12% silicon.
Eutectic alloys exhibit good strength and are economical to produce. Hypereutectic pistons have silicon content above 12%. In addition to greater strength, scuff, and seizure resistance, the hypereutectic will improve groove wear and resist cracking in the crown area where operating temperatures are severe.
It is the primary silicon that gives the hypereutectic it’s thermal and wear characteristics. The primary silicon acts as small insulators keeping the heat in the combustion chamber and prevents heat transfer, thus allowing the rest of the piston to run cooler. Hypereutectic aluminum has 15% less thermal expansion than conventional piston alloys.
A. Graham Bell, in his book "Forced Induction Performance Tuning" (published in 2002 by Haynes), says hypereutectic pistons are a poor choice for turbocharged engines. Hypereutectic cast pistons have twice as much silicon in the aluminum alloy as regular cast pistons (15-20% instead of only 7-8%). According to Bell, the added silicon leaves them "quite brittle and, as such, prone to breaking when subjected to detonation."
Forged pistons, barring unique manufacturer’s specifications, generally use two aluminum alloys, which are 4032 and 2618. Typical recommended applications are as follows: 4032 is a durable and lighter material usually used in naturally aspirated engines. 2618 Alloy is designed for the rigors of blown, marine, and nitrous applications.
4032 pistons will have quieter cold start operations due to their tighter piston to wall clearances compared to 2618 pistons. This is due to the 15% greater thermal expansion seen in the 2618 alloy. 15% may seem like a lot, but do the math. Considering a piston to bore clearance of 2/1000's of an inch, 15% is only .0003". Once the pistons have reached their operating temperature, the noise (piston slap) differences should be nearly identical in volume between the two alloys. 4032 pistons will have reduced oil consumption and longer ring life compared to their 2618 cousins due to their better cold start tolerances. While to many these physical comparisons point towards 4032, you must understand that 2618 pistons, for their slight “defects”, are clearly superior in terms of tensile strength and fatigue endurance to 4032. This is why most piston manufacturers specify the 2618 alloy for use in Subaru (turbocharged) pistons.
http://www.importtuner.com/tech/impp_1110_piston_anatomy_tech_knowledge/viewall.html