Do we know if the Torque Arm in question is hollow or solid?
Per
http://www.cortexracing.com/shop/xtreme-grip-torque-arm-system/ it appears to be a built-up beam with tubes for top and bottom flanges and a "normal" piece of sheet or strip steel in between them serving as the beam's web. Given the likely height restrictions, it's a good approach from a structural point of view to get stiffness without requiring flange width that would likely interfere with exhaust or the use of unreasonably thick solid flanges.
It would seem that if the arm was hollow and if one had access to the hollow cavity within the arm there may be options to squash much of the NVH transmitted thru the arm by filling the void with a "dead" material/matter if someone was bothered by it. Granted, this certainly wouldn't help those who care about weight but it seems like a reasonable approach.
Filling the tubes might be a good way to go if the basic design proves to be sensitive to other differences in the rear axle and its linkage and drive shaft. After all, that was Ford's own approach on the PHB, which is a tube of similar diameter and length to the tubes in this TA. Obviously the option to fill or allow to be filled is best provided during the TA design stage, as you don't want to risk generating a location of high/intensified local stress and fatigue issues by drilling hole(s) at any old location or not reinforcing around them no matter where you might put them. Lead shot or maybe just sand ought to work as filler - you don't want something that will develop much of a 'ping' of its own.
Aftermarket upper control arms for S197's are notorious for clunking and transferring NVH into the chassis. I have personally experienced this as have others who have written about it.
The clunking (and the squeaking that's partly related) is a well-known problem with aftermarket poly-bushed control arms in general, even lowers. The clunking is related to (1) bolt to hole clearance and (2) the poly material as supplied being longer than the inner sleeves that the bolts run through. I've posted my "fix" for this many times on multiple forums. At least one vendor has addressed the bolt to hole clearance issue.
Honestly - I'd have been surprised if you didn't note the clunking, and I'd have noted it as well if I was the sort who simply pulls the new parts out of the box,
assumes that they are fully developed in all respects, and bolts them onto the car. That's likely one more of the differences between you and me, and the problems with standard poly bushings really is that obvious once you better understand what's going on in a suspension pivot. I've nearly always modified poly bushings and never had to put up with or solve any clunking issues. The only consistent squeaks came from the bushings that didn't feature sleeves and which weren't physically possible to modify.
Noise transmission will go up as soon as you swap rubber out for poly. This is that "mechanical impedance" thing I noted earlier, and the greater the difference you can achieve in this property between the metal arms and their non-metallic bushings the better your vibration isolation will be. If this wasn't true, the OE's would use stiffer materials for their bushings (some of the GT500 bushings are claimed to be something like 28% stiffer than standard S197 bushings, so this is certainly something they've looked at).
I suspect that you may be coming into this from cars that were relatively quieter than most of mine were. A minor increase in NVH transmitted into the cabin has never bothered me (some of my 1970's-era work involved a daily-driven Pinto with 500 lb/in front springs, a 7500 rpm engine, and noisy tires).
That is why I am not a fan of aftermarket Upper Control Arms.
That's an easy enough position to understand if you're relatively more sensitive to NVH and not aware that there are a few things you can do about it. But I hope you can see that the details of aftermarket control arm bushing are a separate detail issue not really related to the 3-link as a general suspension linkage arrangement.
Two and only two people that I have encountered, and they are both on this forum have noticed a slight gear whine as a result of the Torque Arm. Some have complained about Griggs Torque Arms transferring NVH but it is a very minimal in the Cortex unit. The Griggs has different design. I do know that Filip changed the bushing over a year ago to ameliorate this very problem.
That Filip is continuing to evolve his design based on early user feedback is a good thing.
First I started this thread.
Understood. But as soon as it appears in the public domain for comment you lose the ability to fully control the direction(s) it might ultimately take. Some tangents will be technical and technically relevant, others not, and some (including some of yours) not on the original topic at all.
Second I have driven and tracked the very part this thread is about. Third, the thread is getting technical again? Hypothetical talk about the possibility of NVH in a Torque arm with little reference to experience with the unit is edifying to you?
It is not 'hypothetical' to discuss physical properties that apply to every part of a the car, and certainly to all of its structural components. Don't dismiss this out of hand simply because the technical content involved is foreign to you.
This is why I don't get some of you. In the Cortex Unit, it is a non-issue or at the very least such a minor issue as to not merit this much analysis by people who have never used it. This should not be called Corner Carvers but "Hypothetical Problems and Issues in Parts we don't have and Will probably not use forum." Sounds like the title of a bad college class.
When you've been involved with structural vibration in your day job in one way or another for nearly 40 years it drops out of the theoretical domain of the college classroom and falls to an everyday conversation level. I have tried to get it across before that once you have a grasp of the technical basics it is an easy next step to apply that knowledge to systems that you haven't directly experienced
or even systems that haven't been built yet.
You and yours parse everything I say on the lookout for hyperbole exaggeration, understatement, the slightest inaccuracy, or incorrect verbiage in order to imply the most negative connotation. Always coming down to the ultimate conclusion which is you don't know what you are talking about, you are an idiot, STFU etc . . . What I said does not discredit me or anyone else.
What can I say? Engineers need technical precision even in descriptions of observed behavior, otherwise any analysis would be flawed because the information to start from was poorly described/defined. I'm not the only one who has mentioned this. For the most part, technical content is posted flat, or devoid of intended emotion.
It becomes necessary to parse things people write in order to break the total up into manageable bites and provide an answer to each part. A stream-of-consciousness writing style is for book writers, and I've picked on more than one engineering report in my day jobs for being written with too many thoughts per paragraph.
That is your hyperbole, exaggeration and overstatement. Wouldn't it be nice if you had just a smidgen of experience with the equipment? Wouldn't it be nice if you had actually driven the car before and after? Or any similarly equipped car before and after. Wouldn't it be nice if you had driven such a car at the track( I have), On a mountain road (I have), on the street. (I have) That way you could opine with credibility about NVH, handling characteristics, pitch and yaw and bodyroll, antisquat, quadratic equations, E=MC squared etc . . . but you don't have that. What you do have is a small mob that largely has the same experience as you, none.
You're in no position to judge my credibility. Recent 6-figure money for work dealing with structural vibrations and a couple of unique noise and vibration designs of mine that appear on an entire class of submarines suggests that enough people think otherwise to make your opinion that of a small and poorly informed minority. I can live with that.
More accurately . . . my car corners flatter. And I explained why that is.
And this is exactly what I'm trying to get you to understand is misleading. "Flatter" while cornering normally applies to roll rather than pitch. You have to fit yourself and your descriptions to that convention, because it isn't going to change just to suit you. Learning only that one thing would have made this thread a whole lot shorter and far less confrontational.
The torque arm is not a sway bar and I am not implying that it is.
You may not have
meant to imply that, but that is exactly the way your other descriptions have read.
But I will repeat my subjective experience. Previously, in a high speed corner, braking made my nose dive and my rear end lift. (I recognize stiffer springs and coilovers such as you have could solve this also) As I turn in, my car is articulated with the nose in the ground and the ass in the air.
Hard braking does that. You aren't the only one who gets into "nose dive" under hard braking. I guess it bothers some folks more than others, though. I didn't find this particularly upsetting, as the car got to that nose-down/tail-up attitude pretty quickly without overshooting and bobbling a time or two before settling on that position
Consequently, I lose rear end grip and my car is not level at turn in. Now turn in adds centrifugal force to a car that is articulated poorly due to nosedive. The subjective experience is excessive chassis movement up, down and sideways. If I trailbrake this position is exaggerated through turn in. My unloaded rear end leads to oversteer that is squirrely rather than controllable. If I am using trailbraking to set my rear end for track out after the apex things don't go so well
Have to think on this a bit to see if I can picture it. 3-D visualization and visualization over time is involved.
With the torque arm, I brake, no excessive nosedive or unloaded rear end.
OK.
At turn in my car is flatter whether I am applying the brake or not.
Immediately after getting off the brakes, this will be true, but the car will correct itself to essentially the same pitch angle within a small fraction of a second.
The centrifugal force at turn in does not seem as severe.
Could this be based on simply observing less "dive" at the outside front corner? As mentioned by others, perception sometimes feels like reality even when it's not.
My rear end bites after apex and during track out.
Expected.
The subjective feeling is of a chassis that does not lean quite as much as it did before. As a result my confidence is multiplied and I drive faster.
Improved confidence does allow you to go faster. Although the amounts of chassis movements are part of this, I'm pretty sure that more than just the absolute amounts of roll and pitch is involved.
Also, what you feel in the car can be quite a bit different than what's actually going on physically.
This ↑↑↑, precisely. Even this ↓↓↓ doesn't feel nearly as bad to drive as it looks.
One of the reasons engineering can be a difficult discipline is that an engineer has to work with specifics, because the specifics of what he is attempting to achieve will have a huge impact on the methods he selects for achieving them. When a customer has a set of requirements, they can often be relatively vague, and that is frustrating to an engineer precisely because the engineer knows that the vagueness will result in either a solution that is displeasing to the customer or an inability to arrive at a solution at all.
Professional race car drivers have teams of people who know how to work with them. Those people can ask questions of the driver and translate their responses into something that is understandable from an engineering perspective. When there is ambiguity, the engineers will ask the driver questions that will yield clarification. Because the team is committed to winning, the driver will obviously find it in his best interests to learn as much of the engineering language as he can so that he can communicate his observations more precisely. It's a back and forth experience that improves the team. What's happening here is similar to that, but with one crucial difference: nobody is asking the driver the clarifying questions that will remove ambiguity. That's not a slight on anyone here, since we're not attempting to perform as a racing team or something. But it does appear to be a valid observation about what's going on.
Very good explanation. I think a few vague hints for clarifications have been made, but probably too subtly.
Rest assured Norm, I have not forgotten you.
You have gone to great pains to parse all my statements. Rhetorically, that is wise because it allows you evaluate statements out of context for your purposes. You examine the tree and miss the forest.
This fuss about body roll. My car corners flatter since the installation of the torque arm. Everyone I know who has one says the same thing. Now whether that is mainly attributable to less pitch or yaw or roll I could not tell you subjectively. But you can tell me and I don't dispute you. But the effect is the car is flatter going in and coming out of turns. I leave it to you to define it further. I think I have explained myself several times on this issue.
At least you're getting better at describing it.
The problem with "Everyone I know who has one says the same thing" is that the members of that "everyone I know" group tend to be random individuals, most of which are not very good at separating effects and frequently get cause and effect mixed up. I see this a lot. Undoubtedly you've heard drag racers and street racers state that rear suspension squat causes rearward "weight transfer" - well, they've got it exactly backwards. The situation here sounds very similar.
My math background ended at high school calculus in which I got an A As I remember it. I had one year of physics at UCLA and I got a B both semesters. I took high school Shop and I can accomplish most repairs on my car if I have to. I don't work as much on my car anymore because people pay me a lot of money for my time and advice and it is not cost effective for me to do it. I went to reputable universities. I got good grades. That being said, I half understand you. I acknowledge the importance of thinking things out from an engineering perspective. It is essential. I do appreciate your knowledge. I have been edified by several of your posts on other forums.
Thanks. Really.
But for many here including you, this thread has become personal. And you are using your background not to fairly reflect on the subject at hand but to slam me by parsing out any hint of unorthodoxy, innacuracy, over or understatement, with the full knowledge that you have the support of some other ossified 1000 plus posters on this forum.
I wish you didn't feel 'slammed'. That's not my intent. I'd rather teach you something that I have some familiarity with that's apparently fairly new to you. There's a good chance I'd be benefitting more as well if there wasn't quite as much noise.
What is irritating you and others is that I won't back down. I persist in my opinion despite the "math" and the opinions of several others who have not used the parts I am posting about. I do this only when I know what I am talking about. When it comes to what these parts do, what their practical effect is, I know what I am talking about.
Try to keep your observations independent of what you think the parts are supposed to be doing and everyone will be better off. What if they did something unexpected that you didn't like even if you were led to expect all good and no bad?
You and others are arguing with my subjective experience.
Not the experience per se, but the description of it. Accuracy in describing observations is an essential skill for a test driver to possess, and when you or I or anybody else tries to describe what their car is doing we're specifically becoming our own "test driver".
Fail. Find another analogy.
Norm