FRPP intake manifold...is this normal?

Fallenauthority

Senior Member
Joined
Feb 11, 2010
Posts
2,525
Reaction score
9
Location
La Plata, MD
So if everyones concern with the C&L is heat transfer why doesn't someone cut a phenolic spacer for each side of the manifold to keep the head from transferring heat to it? I know someone has to have the ability to do that around here.
 

Blue Meanie

Member
Joined
Oct 10, 2009
Posts
400
Reaction score
0
Location
Long Island, NY
The latest communication with FRPP:

Sam, This statement from our*3V Intake manifold engineer follows:
*
Some fuel rail movement on the 4.6L 3-valve manifold is normal.*
*
During the design and validation of the intake we noted a 1mm movement in the manifold at the injector boss.* This deflection angle can make for greater movement at the fuel rail.*
*
Any flexing or "oil canning" is consistent with our testing and will not lead to premature manifold, injector or injector o-ring failure.
*
The manifold was designed using the latest modeling not only for performance but for durability and manufacturing.*
*
We have had zero failures with the manifold.*
*
Our proprietary test procedures include extensive testing on engine dyno, in vehicle testing and hundreds of hours of on-track testing.* The M-9424-463V manifold passed all tests prior to being available for sale.*
*
This intake was*tested*to 3 atmospheres, so the supercharger will not be a problem.
*
Happy Motoring, and any other questions, feel free to cal again.
*
Thanks, for your business!*
*
Steve Horn
Ford Racing Tech Support
800-367-3788
 

Liberty911

Member
Joined
Dec 18, 2009
Posts
510
Reaction score
6
Location
FLA
Ford also had zero failures in testing with BF Goodrich tires on the Expedition, and zero problems with the placement of the Pinto fuel tank . . . The problem with the world is no one owns up (assuming an own up is needed here). Instead, companies look at the cost to repair the problem vs. the cost to litigate claims. Only when the cost of anticipated lawsuits greatly exceed the cost to repair the part are parts changed. In this instance, since the manifolds are likely not Ford installed, it will be very easy for Ford to make the argument that the manifold was modified after it reached the consumer, it was not intended for use with additional mods, or was improperly installed. Me, I'd walk away.
 

RED09GT

Equal Opportunity Offender
Joined
Jul 17, 2009
Posts
2,631
Reaction score
494
Location
Kelowna, B.C. Canada
I think I'll look elsewhere for my 7 horsepower...

Yes, I do realize that on the right combo it'll make a bunch more but as my car sits now, I'll keep my stocker and delete plugs. After all, how many 96-00 2v 4.6L composite intakes cracked before they finally admitted a problem?
 

lostsoul

2014 vett or 2015 stang..
Joined
Apr 13, 2007
Posts
6,963
Reaction score
95
Location
Gay Area
there are rumors ford re-called some of these for unknown reasons, and thats why there was a shortage.... is this true? if so they should have a list of s/n# or something.. haha

I dont want to install mine till my tuner gets back here next month. But I'm worried I will only have a 2-4 week return policy thingie =-/ ahhhhhhhhhh
 

Towelly

Senior Member
Joined
Apr 4, 2008
Posts
969
Reaction score
2
The latest communication with FRPP:

Sam, This statement from our*3V Intake manifold engineer follows:
*
Some fuel rail movement on the 4.6L 3-valve manifold is normal.*
*
During the design and validation of the intake we noted a 1mm movement in the manifold at the injector boss.* This deflection angle can make for greater movement at the fuel rail.*
*
Any flexing or "oil canning" is consistent with our testing and will not lead to premature manifold, injector or injector o-ring failure.
*
The manifold was designed using the latest modeling not only for performance but for durability and manufacturing.*
*
We have had zero failures with the manifold.*
*
Our proprietary test procedures include extensive testing on engine dyno, in vehicle testing and hundreds of hours of on-track testing.* The M-9424-463V manifold passed all tests prior to being available for sale.*
*
This intake was*tested*to 3 atmospheres, so the supercharger will not be a problem.
*
Happy Motoring, and any other questions, feel free to cal again.
*
Thanks, for your business!*
*
Steve Horn
Ford Racing Tech Support
800-367-3788

You should have sent them a link to this video and asked if this one passed the "test" because its sure as hell moving more than 1mm at the rail. Plus aren't you all jumping the gun? Wait to see what happends with the OP instead of making assumptions and railroading frpp...

Has anyone actually tried to talk to someone that matter's at either Ford or the Vendor they bought from yet?


Edit: Read the thread all the way through again. Are the following statements correct?

1. The original poster with the problem returned his with no problem and did not get a second intake then wrote off the FRPP piece thinking they all are going to blow up and kill him.

2. The second person with a problem is just going of the word of people on the internet and has yet to bitch about the issue.

3. Several people with the FRPP intake posted in this thread with no problems.

4. Everyone jumped on the "listen to SD and buy a aluminum paper weight because SD said it was better" bandwagon? (No offense SD, but people seem to blindly follow your lead a lot here.)

So, in summation, am I accurate in saying that none of the people that are having this problem have tried another intake (FRPP) or have even tried to get another intake? Ten's of thousands of these things sold, two people have problems and that automatically makes the C&L better? How long did it take for C&L to release there marginal (at best) product? How many revisions were there? How many people hardly gained anything from them?

I'm not a Ford racing rep or even Ford Racing nutswinger. Seems like the OP and some other's aren't using a lot of logic is all.
 
Last edited:

lostsoul

2014 vett or 2015 stang..
Joined
Apr 13, 2007
Posts
6,963
Reaction score
95
Location
Gay Area
Has anyone actually tried to talk to someone that matter's at either Ford or the Vendor they bought from yet?

that's what I'm surprised about.. the vendors are selling them, but no input as to this. Someone please easy our minds...
 

Big50

Member
Joined
Jul 22, 2010
Posts
362
Reaction score
3
Location
Vallejo,CA
You should have sent them a link to this video and asked if this one passed the "test" because its sure as hell moving more than 1mm at the rail. Plus aren't you all jumping the gun? Wait to see what happends with the OP instead of making assumptions and railroading frpp...



During the design and validation of the intake we noted a 1mm movement in the manifold at the injector boss.* This deflection angle can make for greater movement at the fuel rail.*
 

Blue Meanie

Member
Joined
Oct 10, 2009
Posts
400
Reaction score
0
Location
Long Island, NY
You should have sent them a link to this video and asked if this one passed the "test" because its sure as hell moving more than 1mm at the rail.







2. The second person with a problem is just going of the word of people on the internet and has yet to bitch about the issue.

I have yet to measure the injector movement at the bosses as FRPP states. The rails do move a considerable amount, but being that the bosses would be the pivot point there should be a lot less movement there. Additionally, I haven't looked closely enough to se if the bosses are flexing along with the runners.

I believe I am the second poster in this thread to report the flexing. I am not listening to anyone on the Internet, I still have the manifold on the car, I called FRPP at 8:30 am on Monday morning, And have postponed my Procharger install until I feel comfortable in either using this manifold or removing it.

Does it look right to me? Nope. But I'll wait and see before I rip it off.
 
Last edited by a moderator:

Towelly

Senior Member
Joined
Apr 4, 2008
Posts
969
Reaction score
2
I have yet to measure the injector movement at the bosses as FRPP states. The rails do move a considerable amount, but being that the bosses would be the pivot point there should be a lot less movement there. Additionally, I haven't looked closely enough to se if the bosses are flexing along with the runners.

I believe I am the second poster in this thread to report the flexing. I am not listening to anyone on the Internet, I still have the manifold on the car, I called FRPP at 8:30 am on Monday morning, And have postponed my Procharger install until I feel comfortable in either using this manifold or removing it.

Does it look right to me? Nope. But I'll wait and see before I rip it off.

Good deal. I was speaking of dalemllns, however. I didn't missed your post the first time because you didn't go into detail until further into the thread.

Either way... Good luck.
 

US-1

Banned
Joined
Apr 8, 2007
Posts
12,808
Reaction score
183
Location
The ShadowLands
You must be one of those ass hats who think they know everything about everything. You probably call Microsoft tech support and tell them how to do there job huh.
Keep in mind that it only takes one teaspoon of arsenic in your breakfast cereal for about a month to kill you. You will want to use two teaspoons of arsenic to be sure and do the job effectively. Goddamn useless pile of cocksucker.

So if everyones concern with the C&L is heat transfer why doesn't someone cut a phenolic spacer for each side of the manifold to keep the head from transferring heat to it? I know someone has to have the ability to do that around here.

Here's a nice little tidbit about heat retention and transfer. Everybody remember when Hurricane Performance did the 440hp three valve car? They actually tested the car at operating temperature and then iced the intake manifold & re-tested the car again. It gained 7 hp. Yup.....seven horsepower by icing the intake. Heat retention is a funny thing. Plastic does it too. Hell....here's the breakdown:

The breakdown is as follows: The car made 409 rear wheel HP with the stock intake manifold and factory throttle body. With the installation of CMVC delete plates, it made 410 rear wheel HP. They then added a GT500 throttle body and horsepower went up to 414 HP. With the C&L intake manifold installed, horsepower went up to 429 HP with the GT500 throttle body and 435 HP with a single blade throttle body (showing that the GT500 throttle body was holding performance back) at full manifold operating temperature. At 6,900 RPM in this same test, the C&L manifold made 36.3 more HP than the stock manifold setup at full operating temperature. To see how much more power could be gained by cooling the intake manifold, they iced it down and let it sit for 30 minutes, bringing the temperature of the manifold way down to a level that could only be achieved in the dead of winter. Peak horsepower increased by only 6.68 HP (442.58 vs 435.90), supplying a maximum gain over the stock setup of 41.7 HP at 6,900 RPM.

There you have it, kids. Independent testing by a supporting vendor on this board. It is not realistic for anyone to drive around with a bag of ice on top of any manifold, and if they did, they would be rewarded with an improvement of roughly 7 HP. At wide open throttle, the air traveling through the manifold is moving at a high velocity, so very little thermal transfer can take place. Any airflow that DOES make contact with the manifold walls provides a cooling effect to the intake manifold, and air intake temperatures (as measured within the manifold itself) will typically drop by around 50 degrees or so at WOT. If the plastic manifold DID keep the air intake temperatures substantially lower than an aluminum manifold (and it doesn't), then you are obsessing over a fraction of the roughly 7 HP that can be gained by fully icing down the manifold. Obviously, a plastic manifold sitting directly on top of an engine that is running at 195 degress operating temperature with a closed hood is nowhere near the temperature of an aluminum manifold that has had a bag of ice laying on top of it for 30 minutes...

After all, how many 96-00 2v 4.6L composite intakes cracked before they finally admitted a problem?

'Bout a million of them. Give or take. :roflmao:

there are rumors ford re-called some of these for unknown reasons, and thats why there was a shortage.... is this true? if so they should have a list of s/n# or something.
Warpage at the throttle body mounting flange.

4. Everyone jumped on the "listen to SD and buy a aluminum paper weight because SD said it was better" bandwagon? (No offense SD, but people seem to blindly follow your lead a lot here.)
Probably because I know what I'm talking about. With two engineering degrees and a lifetime of engine building/racing I'd venture to guess that I'm not wrong on too many things. Except women. Nobody can figure that shit out. And the C&L intake is 15 pounds more than a stock intake. Not a huge hit in my book.

Ten's of thousands of these things sold...
Really? Tens of thousands? You sure? I know for a fact that one supporting vendor on this board has had a pre-sale going for some time and, to date, has sold seven intakes. One of which went to an employee. The number obtained by several sources inside Ford is 2400 were made.

How long did it take for C&L to release there marginal (at best) product?
Marginal. You betcha. With 127300 cams and the intake we gained 28 hp. With stock cams and a single 67mm turbo at 8 psi we gained 44 hp. With stock cams and twin 53mm turbos at 8 psi we gained 52 hp. With a P1SC ProCharger at 10 psi and stock cams we gained 41 hp. Turning the twin 53's up to 14 psi we saw a 66 hp gain....right until the rods went bouncing around the dyno area. Marginal. Yeah. I'll take that kind of "marginal" all damn day long. Perhaps you should test the intake before you trash it openly. I bet you'd call Pam Anderson a bad lay since you'd never get your dick anywhere near her.

How many revisions were there?
One.

How many people hardly gained anything from them?
Only the people who somehow got their hands on a pre-production intake that was supposed to be out for testing & evaluation only but somehow was SOLD by certain shops to individuals.

Seems like the OP and some other's aren't using a lot of logic is all.
Pot...I'd like you to meet Kettle.

Here's something to consider. With regard to "tincanning", people on the thread might think that the manifold is "growing" in size due to pressure. In fact, what is ACTUALLY happening is you are watching the manifold return to it's normal shape/state. When the throttle body is closed, the vacuum that is present within the manifold is pulling the thin walls of the plastic "inward" towards the center of the manifold. So, when the vehicle is at idle, the manifold is in a deformed state. As soon as the throttle body is opened, the vacuum is removed from the manifold and it "grows" back to it's normal size/shape.

Also, anyone who thinks that a thin wall plastic manifold is going to keep heat out of the engine any better than a manifold made from another type of material needs to understand that EVERYTHING under the hood gets heated by the engine, even plastic. And for the person who thinks that the computer will "sense" the manifold is made from a different material and retard the timing, well, the ONLY air temperature sensor on the vehicle is located within the mass airflow sensor WELL BEFORE the air enters the intake manifold. The computer has no frame of reference for what the temperature actually is within the intake manifold. Anyone who understands that ALL manifolds get hot, regardless of what they are made of, will realize that there is not a substantial gain to be made from using a plastic intake manifold and the above dyno results clearly show that manifold temperature does not provide a substantial gain in performance. The PRIMARY advantage to running a plastic intake manifold (besides low cost per unit manufacturing costs once the tooling has been created) is weight.
 
Last edited:

ArizonaGT

Road Course Member
Joined
Dec 2, 2009
Posts
1,248
Reaction score
3
Location
Phoenix, AZ
michael-jackson-thriller-eating-popcorn-animated.gif
 

Towelly

Senior Member
Joined
Apr 4, 2008
Posts
969
Reaction score
2
Probably because I know what I'm talking about. With two engineering degrees and a lifetime of engine building/racing I'd venture to guess that I'm not wrong on too many things. Except women. Nobody can figure that shit out. And the C&L intake is 15 pounds more than a stock intake. Not a huge hit in my book.

Was making a play on how everyone was rail-roading the FRPP piece. Also, to the Engineering degree's. This means everyone should just blindly follow your opinion before doing their own research? You may know what your talking about or you could be full of shit. This is the internet. Post count doesn't matter in real life. I understand you probably know what your talking about because of your reputation and your experience. But just because of that people STILL shouldn't just blindly trust you or anyone else.


Really? Tens of thousands? You sure? I know for a fact that one supporting vendor on this board has had a pre-sale going for some time and, to date, has sold seven intakes. One of which went to an employee. The number obtained by several sources inside Ford is 2400 were made.

After test unit's and everything only 2400 total were made? Yeah right. For that matter, how many C&L intakes have been sold so far?


Marginal. You betcha. With 127300 cams and the intake we gained 28 hp. With stock cams and a single 67mm turbo at 8 psi we gained 44 hp. With stock cams and twin 53mm turbos at 8 psi we gained 52 hp. With a P1SC ProCharger at 10 psi and stock cams we gained 41 hp. Turning the twin 53's up to 14 psi we saw a 66 hp gain....right until the rods went bouncing around the dyno area. Marginal. Yeah. I'll take that kind of "marginal" all damn day long. Perhaps you should test the intake before you trash it openly. I bet you'd call Pam Anderson a bad lay since you'd never get your dick anywhere near her.

What about the Ford racing intake? When the price is included its marginal in comparison to the FRPP piece...


One.

That is bullshit and you know it. They had one revision in 3 years of pre-production? Were they not talking about how they were going to have a intake out in early 2006? One revision over three years is pure horseshit.



Only the people who somehow got their hands on a pre-production intake that was supposed to be out for testing & evaluation only but somehow was SOLD by certain shops to individuals.


Pot...I'd like you to meet Kettle.

Refer to your number of revision comment on the C&L intake.

Here's something to consider. With regard to "tincanning", people on the thread might think that the manifold is "growing" in size due to pressure. In fact, what is ACTUALLY happening is you are watching the manifold return to it's normal shape/state. When the throttle body is closed, the vacuum that is present within the manifold is pulling the thin walls of the plastic "inward" towards the center of the manifold. So, when the vehicle is at idle, the manifold is in a deformed state. As soon as the throttle body is opened, the vacuum is removed from the manifold and it "grows" back to it's normal size/shape.

Also, anyone who thinks that a thin wall plastic manifold is going to keep heat out of the engine any better than a manifold made from another type of material needs to understand that EVERYTHING under the hood gets heated by the engine, even plastic. And for the person who thinks that the computer will "sense" the manifold is made from a different material and retard the timing, well, the ONLY air temperature sensor on the vehicle is located within the mass airflow sensor WELL BEFORE the air enters the intake manifold. The computer has no frame of reference for what the temperature actually is within the intake manifold. Anyone who understands that ALL manifolds get hot, regardless of what they are made of, will realize that there is not a substantial gain to be made from using a plastic intake manifold and the above dyno results clearly show that manifold temperature does not provide a substantial gain in performance. The PRIMARY advantage to running a plastic intake manifold (besides low cost per unit manufacturing costs once the tooling has been created) is weight.

Then why are all the OEM intakes on almost every production car, including high end exotic's, using composite? They are all wrong and you are right?

Not trying to become a nut swinger or get in a pissing match. Just my opinion. :hi:
 
Last edited:

Rasmus

Senior Member
Joined
Feb 9, 2009
Posts
2,295
Reaction score
27
Then why are all the OEM intakes on almost every production car, including high end exotic's, using composite? They are all wrong and you are right?

Not trying to become a nut swinger or get in a pissing match. Just my opinion. :hi:

Everyone is for sure entitled to their own opinion.

That said, if I'm not mistaken, the Ferrari 430 used cast aluminum intake manifolds, one for each bank. Same goes for the new 458, it also uses aluminum. I know Porsche also has been using cast aluminum manifolds for a long time. I'll have to look into it more.

Edit: The Gallardo uses cast aluminum manifolds too. I certainly remember a few hypercars using carbon composite intakes, and I know the BMW M V8s and V10s use a BASF fibre glass reinforced plastic, but it would seem that aluminum is still the preferred material for most production supercars.
 
Last edited:

bullitt boy

Senior Member
Joined
Nov 19, 2009
Posts
1,785
Reaction score
15
Location
NJ
Why do they use composite very simple $$$$$. I am sure it cost way less to injection mold a shit load of composite intakes then it does to cast the same amount of aluminum ones.
 

US-1

Banned
Joined
Apr 8, 2007
Posts
12,808
Reaction score
183
Location
The ShadowLands
Towelly said:
Was making a play on how everyone was rail-roading the FRPP piece. Also, to the Engineering degree's. This means everyone should just blindly follow your opinion before doing their own research? You may know what your talking about or you could be full of shit. This is the internet. Post count doesn't matter in real life. I understand you probably know what your talking about because of your reputation and your experience. But just because of that people STILL shouldn't just blindly trust you or anyone else.
I don't insist on blindly following anything I say. I have one thing I live by:

Believe nothing. Test Everything.

However, I do have the knowledge to point people in the right direction so they can find out for themselves.

After test unit's and everything only 2400 total were made? Yeah right. For that matter, how many C&L intakes have been sold so far?
Yes, 2400-ish. Not cost effective to order "tens of thousands" and have them sitting in a warehouse gathering dust. Much easier to do an initial run and later, if the demand is there, order another batch of 2400-ish. As far as the C&L goes...I have no idea. I don't own the fuckin' company.

Towelly said:
Then why are all the OEM intakes on almost every production car, including high end exotic's, using composite? They are all wrong and you are right?
Manufacturing costs.

Towelly said:
What about the Ford racing intake? When the price is included its marginal in comparison to the FRPP piece...
It wasn't anywhere near the C&L piece. Ever. In fact, on the ProCharger setup the FRPP intake didn't even match the stock intake until 6300 rpm.
 

JeremyH

3V Fuel Guru
Joined
Jan 10, 2009
Posts
20,857
Reaction score
206
Location
Virginia Beach
Well stop raining for a bit today so i went to make a video of the black lung and it would not do it. Granted the movement i had afew days ago was very minimal in the first place but definetly could see it move jsut looking at it. I sat and watched the manifold as the car was started. Nothing. Watched as it warmed up a little and the idel settled. No movement. Tried reving it 3-4 different ways and nothing, no visible movement. Put my hands on the runners on each side and could feel a slight pressure after revving but, still could not see it move. Let the car idle some more turned ac on full blast got temps up to 220. tried it again, no movement. Looked over the 4 vids i took and i cant see it move either. WTF i def noticed it a few days ago. Not sure why it stopped doing it will try to check it out again later.
 

psfracer

billy badass
Joined
Apr 6, 2007
Posts
10,917
Reaction score
82
Location
Valencia, CA
Well after reading all of this again--

1) the OPs video clearly shows significantly more then 1mm of movement.
2) I don't care if you have 10 engineering degrees---that amount of deflection is NOT normal. Spin it anyway you want. In all my years of racing, I have never seen anything like that. In all of the stock plastic manifolds on factory cars, I have never seen or heard of anything like that.

Whether this will actually cause a problem, who knows---only time will tell.
 

bullitt boy

Senior Member
Joined
Nov 19, 2009
Posts
1,785
Reaction score
15
Location
NJ
Well stop raining for a bit today so i went to make a video of the black lung and it would not do it. Granted the movement i had afew days ago was very minimal in the first place but definetly could see it move jsut looking at it. I sat and watched the manifold as the car was started. Nothing. Watched as it warmed up a little and the idel settled. No movement. Tried reving it 3-4 different ways and nothing, no visible movement. Put my hands on the runners on each side and could feel a slight pressure after revving but, still could not see it move. Let the car idle some more turned ac on full blast got temps up to 220. tried it again, no movement. Looked over the 4 vids i took and i cant see it move either. WTF i def noticed it a few days ago. Not sure why it stopped doing it will try to check it out again later.

The ford repair elves snuck into your garage and replaced it last night.
 

Support us!

Support Us - Become A Supporting Member Today!

Click Here For Details

Back
Top