hello i hope someone could help me and give me an idea where to look to sort my problem out as im at a loss and many others have tried to fix it but have no clue, big lengthy post incoming,
so basically i had an engine swap last year in October as my last engine was completely destroyed, passenger side cams completely destroyed, no oil delivery on that side etc it was a wreck and suggested for a new engine by these mustang specialists i took it to, my last engine ran lean but never had loss of power or anything, this new engine i had rebuilt from timing components to brand new OEM cams with uprated rollers etc to prevent having this problem ever happening again, so i got the car back, its has loss of power under heavy load, so it sputters and holds back from 0 to 60 but after 60 it seems to burst to life and stop sputtering and goes as it should, i took it back to the specialists 3 times for this issue only for them to take my money and no improvements at all, i am a experienced mechanic but when it comes to this car there is not alot of info on these in the UK so its hard to find parts and any info on these cars, this is why i took it to a garage that specialises in these cars, but they have no clue and pretty much guessing really and i seem to be wasting my money, there last suggestion was replace the wiring loom as mine is in poor condition but to get it replaced by them was alot of money so i walked away from that as that will be my last resort if anything below doesn't work,
from the way the car is acting its not getting the fuel it needs so i looked into fuel delivery, when looking at my fuel trims short and long, my long fuel trims are maxed out at 25% they do not move at all at idle, my fuel trims on both banks was between 10% to 16% but bank 1 was around 6% to 8% so bank 2 seems to be more leaner in general and that was at idle, the fuel gauge also randomly at 72 miles or 46 miles it drops to 0 and says there isn't any fuel it in and acts there isn't any fuel in the tank, i even got a fault code of B2879 Fuel Tank JET Pump Error which someone said my transfer pump has failed, i took the top off on the passenger side and the fuel pump side and i had a full tank of fuel on the passenger but the drivers side was almost empty, so i replaced the transfer pump with a new one, filled it up and tested it, no different in the fuel trims still runs lean and the gauge STILL drops to 0 at 72 miles or 46 miles and acts like there is no fuel, i replaced the fuel pump and fuel filter, no different still does the same thing, sputters under load, fuel trims no different and fuel gauge to 0 when i hit 72 miles left or 46, replaced the fuel pressure sensor after getting a fault code P0193 Fuel Rail Pressure sensor High Input which that code hasn't come back since, but made no difference for my issue, so i started to look at injectors, i got brand new stock injectors but i also bought some uprated injectors of 24lb from last year, so i swapped injectors thinking it could be injectors, made no difference had slight improvement on bank 2 short trims but nothing major, so i swapped them back to stock as no point using the 24lb injectors,
so i started focusing on the air side of things, i did have an IMRC error saying my runners on bank 2 was stuck open, so i took off the intake manifold and cleaned them up and made sure the motor was working as well and it appears to be working fine, i put it all back together, not had that fault come back since but still made no difference to my fuel trims and lean issue etc, i tested purge valve which was fine after i had a fault code P0443 Purge Valve Circuit Malfunction so no clue what that was about but it hasn't come back since (its the valve on top of the engine right side near air filter not sure if that was the valve it was talking about), i bought a brand new OEM maf sensor and replaced that, made no difference (my car does have a ford performance cold intake filter on but it shouldn't effect my car this bad and came with the car originally when i bought it), so i borrowed a smoke tester and looked for any air leaks, low and behold the throttle body is leaking badly, i do have a spacer on between the throttle body and intake manifold but it was leaking bad, so i took it off cleaned it all up and resealed it and tested it, and my short fuel trims improved alot on idle, bank 1 -0.8 to 0.8, which is normal i believe and bank 2 however between 4% to 8% which is still bad so compared to how it was which was 10% to 16% is big improvement but still lean, so i did some readings driving it, and both banks was jumped to 16% to 21%, if you moderately accelerate the long fuel trims do drop to 4.6% so its improved them as well but still maxed out at 25% on idle and driving normally, so its still running pretty lean, so i did a smoke test again and its still slightly leaking from the throttle body but not from the same places as it was but from the sensor side (left) and it was also leaking from the breather pipe that connect to the inlet pipe ( i have a plastic inlet pipe as my rubber pipe spilt in the past) so i tightened the clips to seal them and that's stopped leaking, so i'm going to replace the throttle body next month with a brand new OEM one to rule all that out and going to remove the spacer as well because really it doesn't really do alot at all if barely anything so i can rule that all out, but i have i feeling this isn't going to fix my lean issue and think it might be something else but its a start,
and odd one but not sure if its related to any of this, but my battery gauge works when it wants to n says low input and high input then does a full circle then works normal then doesn't work at all which is the majority of the time now, it used to work perfect till the engine swap was done, so im not sure if there is a ground issue somewhere or causing the car to be lean i don't know, or maybe my stepper motor is gone i don't know, but thought might be worth mentioning that one but i tested alternator for precaution and its charging normal so no idea what that's about or if its related
i am at a loss here and don't know what else i can try to fix this issue, i was going to go down each list to replace everything related from brand new o2 sensors to doing an IMRC delete to rule all that out as i know its common problem for them to fail and get it tuned, new sparks and coils etc, just going down the line what might effect it but its all seems to be guess work with this car right now,
if anyone has any ideas or where to start or knows the problem i really appreciate your help to get this sorted once and for all and so i can start driving it again as it was my daily till all this happened
if you can send pictures or videos what to look at or what to replace or try if its the problem would be a massive help for me too!
many thanks
Beerus
so basically i had an engine swap last year in October as my last engine was completely destroyed, passenger side cams completely destroyed, no oil delivery on that side etc it was a wreck and suggested for a new engine by these mustang specialists i took it to, my last engine ran lean but never had loss of power or anything, this new engine i had rebuilt from timing components to brand new OEM cams with uprated rollers etc to prevent having this problem ever happening again, so i got the car back, its has loss of power under heavy load, so it sputters and holds back from 0 to 60 but after 60 it seems to burst to life and stop sputtering and goes as it should, i took it back to the specialists 3 times for this issue only for them to take my money and no improvements at all, i am a experienced mechanic but when it comes to this car there is not alot of info on these in the UK so its hard to find parts and any info on these cars, this is why i took it to a garage that specialises in these cars, but they have no clue and pretty much guessing really and i seem to be wasting my money, there last suggestion was replace the wiring loom as mine is in poor condition but to get it replaced by them was alot of money so i walked away from that as that will be my last resort if anything below doesn't work,
from the way the car is acting its not getting the fuel it needs so i looked into fuel delivery, when looking at my fuel trims short and long, my long fuel trims are maxed out at 25% they do not move at all at idle, my fuel trims on both banks was between 10% to 16% but bank 1 was around 6% to 8% so bank 2 seems to be more leaner in general and that was at idle, the fuel gauge also randomly at 72 miles or 46 miles it drops to 0 and says there isn't any fuel it in and acts there isn't any fuel in the tank, i even got a fault code of B2879 Fuel Tank JET Pump Error which someone said my transfer pump has failed, i took the top off on the passenger side and the fuel pump side and i had a full tank of fuel on the passenger but the drivers side was almost empty, so i replaced the transfer pump with a new one, filled it up and tested it, no different in the fuel trims still runs lean and the gauge STILL drops to 0 at 72 miles or 46 miles and acts like there is no fuel, i replaced the fuel pump and fuel filter, no different still does the same thing, sputters under load, fuel trims no different and fuel gauge to 0 when i hit 72 miles left or 46, replaced the fuel pressure sensor after getting a fault code P0193 Fuel Rail Pressure sensor High Input which that code hasn't come back since, but made no difference for my issue, so i started to look at injectors, i got brand new stock injectors but i also bought some uprated injectors of 24lb from last year, so i swapped injectors thinking it could be injectors, made no difference had slight improvement on bank 2 short trims but nothing major, so i swapped them back to stock as no point using the 24lb injectors,
so i started focusing on the air side of things, i did have an IMRC error saying my runners on bank 2 was stuck open, so i took off the intake manifold and cleaned them up and made sure the motor was working as well and it appears to be working fine, i put it all back together, not had that fault come back since but still made no difference to my fuel trims and lean issue etc, i tested purge valve which was fine after i had a fault code P0443 Purge Valve Circuit Malfunction so no clue what that was about but it hasn't come back since (its the valve on top of the engine right side near air filter not sure if that was the valve it was talking about), i bought a brand new OEM maf sensor and replaced that, made no difference (my car does have a ford performance cold intake filter on but it shouldn't effect my car this bad and came with the car originally when i bought it), so i borrowed a smoke tester and looked for any air leaks, low and behold the throttle body is leaking badly, i do have a spacer on between the throttle body and intake manifold but it was leaking bad, so i took it off cleaned it all up and resealed it and tested it, and my short fuel trims improved alot on idle, bank 1 -0.8 to 0.8, which is normal i believe and bank 2 however between 4% to 8% which is still bad so compared to how it was which was 10% to 16% is big improvement but still lean, so i did some readings driving it, and both banks was jumped to 16% to 21%, if you moderately accelerate the long fuel trims do drop to 4.6% so its improved them as well but still maxed out at 25% on idle and driving normally, so its still running pretty lean, so i did a smoke test again and its still slightly leaking from the throttle body but not from the same places as it was but from the sensor side (left) and it was also leaking from the breather pipe that connect to the inlet pipe ( i have a plastic inlet pipe as my rubber pipe spilt in the past) so i tightened the clips to seal them and that's stopped leaking, so i'm going to replace the throttle body next month with a brand new OEM one to rule all that out and going to remove the spacer as well because really it doesn't really do alot at all if barely anything so i can rule that all out, but i have i feeling this isn't going to fix my lean issue and think it might be something else but its a start,
and odd one but not sure if its related to any of this, but my battery gauge works when it wants to n says low input and high input then does a full circle then works normal then doesn't work at all which is the majority of the time now, it used to work perfect till the engine swap was done, so im not sure if there is a ground issue somewhere or causing the car to be lean i don't know, or maybe my stepper motor is gone i don't know, but thought might be worth mentioning that one but i tested alternator for precaution and its charging normal so no idea what that's about or if its related
i am at a loss here and don't know what else i can try to fix this issue, i was going to go down each list to replace everything related from brand new o2 sensors to doing an IMRC delete to rule all that out as i know its common problem for them to fail and get it tuned, new sparks and coils etc, just going down the line what might effect it but its all seems to be guess work with this car right now,
if anyone has any ideas or where to start or knows the problem i really appreciate your help to get this sorted once and for all and so i can start driving it again as it was my daily till all this happened
many thanks
Beerus