BruceH
BBB Big Bore Boss 322
Lol wait, I'm still curious about the mains and temp v. Clearance deal.
So the aluminum GT500 block uses the same clearances as the aluminum 4.6L 3V? But the cast iron used a tighter clearance?
Being able to hold the tolerance is one thing, and that's definitely important, but even if you could machine those parts to a tolerance we can't possibly imagine, you would still need some level of clearance.
A similar situation that comes to mind is backlash in a ring and pinion. The gears have to have some "play" to them, otherwise they heat up way too quickly from all the friction and fail. Conversely, if they're too far apart, the momentum of the gear before it contacts the other gear can cause a tooth to snap.
Like I said, I trust the Ford specs and I know that I don't have the education or experience to deviate from it. It would seem to me that machining a heated block would increase the room temp clearances but it's just an opinion.
You are just restating the obvious about needing clearance. That's the topic of this thread.