At what point did you see the phasers start to fail? Was it with a specific spring? A whole lot of people have seen failure of the cam to follow commanded retard with tfs springs.
Where did you end up setting the cam icl with locked out phasers?
4 deg advance with lockouts AFM F63 cams .544 lift.
I actually have an old style phaser on the passenger side and a new style on the drivers. I locked out the phasers as soon as the PAC 1530 springs were installed, never had a phaser failure, only damaged them when handling.
This whole timing events on the 3v is crazy prone to failure, starting right from the oil pump everything is connected to the oil pressure. Strong springs can overpower the phaser and hunt, tensioners controlled by oil pressure can fail at the seal causing chain slack and possible VTP contact, Jumping teeth is common, VCT's get plugged, Spring centering pins come loose changing timing. Lots of possible combinations can happen.
I think 50% of failures happen when people come in contact with cams, so many threads about failures after cam swaps or people replacing phasers due to codes or replacing timing components cause they get cam sensor errors which many times actually end up being the alternator.
Just 2 weeks ago I had my own issue, when I put my GT500 oil pump in with the TSS gears 2 years ago, I left the GT500 pressure spring in, didn't touch it. Just put the gears in and lock tighted the crap out of the plate bolts.
Had it on the dyno everything seem fine, took it out to test on the street and noticed my oil pressure down to nothin, normally you get the buzzer going off but it didn't, shut it down and took it home.
When I got it apart I found the cap, spring and plunger was missing from the oil pump, this was something I didn't touch during the swap. Over the last 2 years that cap,spring and plunger backed out and was in the bottom of the oil pan. So no oil to the phasers, or tensioners yet the engine seemed to be running fine.
Put it back together, with lots of red lock tight, back on the dyno and a 767 hp pull.
I think having all that oil related timing components removed gave me just enough time and window to save the motor and not have a complete disaster.