Finally figured out tuner's extra mistake in this area of my tune file along w\ this TB PTA\EA mapping mismatch between a 55mm TB vs a 62mm TB.........they (BAMA tuner & prior tuner) also failed to recalibrate the LWFM tables (I verified they were still stock using Editor's compare feature, so were still calibrated to the stock MAF transfer calibration.....this part I kept missing until now) when the MAF tables were recalibrated to the larger 83mm MAF ID section of the Bullitt CAI (proper tuning procedure is to recalibrate the LWFM tables after recalibrating the MAF tables so the 2 tables match each other so if PCM does fail the MAF the LWFM tables should give the same airmass calcs as the MAF would). So in my case, since the ETC TB PTA\EA mapping was still for a 55mm TB AND the LWFM tables were still calibrated for the stock MAF, the PCM was always falling back on the LWFM tables due to actual MAF airload% calcs being way off w\ the 62mm TB which will always agree w\ the ETC 55mm TB PTA\EA map TQ modeling when the PCM failed the MAF & used the uncorrected LWFM tables to correct "false" MAF airmass calcs so the 62mm TB would indeed act like the 55mm TB was still installed! So the TB PTA\EA mapping I used from the '10 GT500's 60mm TB did correct the ETC TB PTA\EA map TQ modeling enough for the PCM to stay w\ the actual MAF airmass calcs off same TB TPS angle% (which is derived from the Bullitt's 83mm MAF calibration which will always be higher than the LWFM tables as currently calibrated thus a higher TQ output will be used thus engine will output more TQ.....as long as the PCM stays w\ the MAF calcs).
Looks like I'll be using the STFT+LTFT & current MAF calibration to correct the false LWFM tables in my tune file to fix this part...........
Hhhmmmm........sleep does do wonders for the mind! LOL!
FYI..................
Did some more digging & learned that the ETC control actually uses SD to calc TB airload% for TQ calcs.......this discovery makes it more important for tuners to remap the TB PTA\EA maps to fit the sq in area of the TB the ETC is controlling.......AND to redo the SD maps whenever a MAF table\LWFM maps are recalibrated so that their airmass data matches the newly recalibrated MAF tables\LWFM maps so the ETC airload% calcs closely matches the MAF airload% calcs. PCM is doing some behind-the-curtain calcs to arrive at the running baro & the running MAP in inHg (my hunch is that Ford has figured out some method of extrapolating this MAP data from the FRP sensor's running fuel pressure.....which is calc'd from using the actual engine's MAP, referenced from KOEO then extrapolated during engine operations) then Ford filled out the SD VCT IMRC Open\Close MAP at Zero Airmass maps (values are in estimated inHg) & the SD VCT IMRC Open\Close MAP per Airmass maps (these are estimated manifold airmass values based off all behind-the-curtain calcs) along w\ the other SD settings that it uses along w\ the TB PTA\EA mapping (uses estimated MAP in inHg) to arrive at a TQ airload% calc based on TB TPS angle% then compares this calc to the MAF airload% calc based on the same TB TPS angle% to see if both agree.....
Most tuners don't mess w\ any of these SD settings\maps (especially if NA) as pretty much all of this is Ford derived data thus is OEM but sometimes the VCT IMRC Open\Close MAP per Airmass maps will have to be redone due to MAF airmass calc's being too far apart (especially when FI is involved)......assuming MAF table calibration is good......to rectify any IPC Wheel TQ errors generated. Since this is essentially OEM data that was "calibrated" to fit the OEM ETC TB "calibrated" PTA\EA map data of the OEM 55mm TB's twin bore ID sq in area (which I still believe Ford intentionally under calc'd this on purpose so even a 55mm TB is underperforming), it is going to align itself w\ this data thus operate accordingly unless either the SD mapping data or the ETC TB PTA\EA mapping data or both is changed to align w\ the MAF or LWFM airload% calcs so the TQ modeling comes into agreement thus will use the MAF\LWFM airload% calcs in final TQ modeling instead of ETC TB TQ airload% calcs & not kick out high IPC Wheel TQ errors.
All the SD settings\maps in my tune file was still all OEM stock values as well as the LWFM Closed\Open maps data......only the MAF tables were recalibrated. Since the MAF recalibration was to an OEM Ford Bullitt 83mm CAI, the MAF calibration was found good (I back checked it using the stock '08 Bullitt tune file's MAF tables which used the exact same CAI.......tables were identical). This then made all OEM LWFM & OEM SD data good (back checked same data used in '08 stock Bullitt tune file) so the only data needed to be changed was the ETC TB PTA\EA mapping, since I had the FR 62mm TB installed, to correct the TQ modeling (also due to this I also discovered that the SO PCM is actually referencing to the IMRC Closed maps whenever an IMRC fault occurs\IMRC switches are set to disabled instead of to the IMRC Open maps as I was told, as the OEM LWFM IMRC Closed map data is calibrated off MAF calibration, not the LWFM IMRC Open map data--why the TPA% 0 row in LWFM Open map is all 0's......this map was not intended to be used during daily driving scenarios, so I fixed all this by copying the LWFM Closed map data from prior tuner's tune file into both LWFM IMRC Closed\Open maps in my tune file to fix the mismatch I caused by copying the LWFM Open map data--even after me fixing the TPA% 0 row data--into both LWFM Closed\Open maps upon finding these 2 maps not being of the same data......this then fixed the mismatch issue between the MAF tables\LWFM map data & SD data thus fixed all MAF\SD airmass calc issues). Now once the TB PTA\EA map data was changed using the FR 60mm TB's PTA\EA map's scaling & data, this corrected the ETC TB TQ airload% modeling off SD data to match the MAF\LWFM calc'd airload% modeling off same TB TPS angle% so PCM is now happy & is putting out correct engine TQ output based off the new TB PTA\EA sq in mapping........... All this also fixed all CL airmass operations as well (why I saw the STFT+LTFT correction in my tune file realign--within +- 2.3% now--& essentially line up w\ the MAF calibration\fueling from EQ Ratio Lambda 1.0 once the LWFM tables were fixed so the predictive MAF airmass calcs from LWFM map agreed w\ MAF table calcs........which makes what I typed on Pg 11, post #209 a true statement) so if STFT+LTFT correction is greater than +-3.1% max, something is starting to get out of balance.....if greater than +-5.0% something is really throwing it out & IMHO should start hunting for the culprit(s) starting w\ all mechanical components before even thinking about looking at a non-OEM tune to make sure that no mechanical component design\operation\failures are causing the excessive STFT+LTFT correction (tune files don't wear out......if tune file is fully OEM, the issue is all mechanical caused). The old acceptable +-10% STFT+LTFT correction boundry rule is IMHO outdated.
So, what I learned is this...........if staying NA & IMRC is disabled in tune AND using
an OEM Ford MAF curve (whether the stock OEM airbox, the OEM FR Bullitt\Shelby GT CAI or the OEM Shelby GT-H CAI), set all
airmass IMRC maps up using the
OEM IMRC Closed map data copied into the IMRC Open map (LWFM & SD) to keep all aligned to the OEM Ford MAF curve. If using an aftermarket CAI thus a
non-OEM MAF curve and\or going FI & IMRC is disabled in tune, THEN you can use the IMRC Open airmass maps to load corrected LWFM data and\or SD MAP per Airmass data off the non-OEM MAF curve in then copy all corrected data into the IMRC Closed map, just make sure that BOTH Open\Closed maps have the same data so PCM will not get confused & use it properly.
As far as the VCT\Spark IMRC Open\Closed maps go when IMRC is disabled, always copy the IMRC Open map data into the IMRC Closed map as the VCT\Spark IMRC Open maps will have the more aggressive thus power making data in them, then make any changes in the Open map then copy changes into the Closed map to maintain consistency.
From looking at all in my tune file as of this time, I find nothing else outside of the base tuning that needs to be tweaked so I have finished all tune refinement & from all datalogging I've done since making all these changes I see no reason to touch any of the base tuning as all lines up perfectly in CL w\ EQ Ratio Lambda 1.0 now & all OL tuning is untouched thus is unchanged so it is now a fully fleshed & done deal.
The only thing left to do is to put her on a dyno to see where it all shakes out at now......especially since the ETC TB PTA\EA map changes\DD TQ Request map changes have reshaped the TQ modeling output "curves" thus should have a say in where the peak HP\TQ ends up (mainly the ETC TB PTA\EA mapping as this will carry over into OL TQ load% operations) & influence the shape of the overall TQ curve. In hindsight I wish I'd had done all this before swapping out the rear axle gears from the 3.73's to 3.90's to make all more apples-to-apples comparison for conversation sake but oh well..................
This I do know.......the butt dyno can
definately feel a big difference in CL engine acceleration\TQ output since the rear gears were already swapped well before my tune tweaking started thus were "accounted for".
Car is a pure blast to drive now! Now on to address the gear whining..............
FWIW