Interesting, my viper spec t56 never makes a peep. I have a spec 3+ clutch on it. I used the amsoil ATF in it. I can lug it down low or shift at 6k. I had 4:10 gears but switched to 3:73 when I put the Torsen diff in it.
Stay above 2,000 rpm? I should put a Honda badge on my Saleen. With the stock 5-speed the engine would pull from 1,600 rpm, no problem. It's a roots style supercharger, torque is it's specialty. No, this Magnum is a piece of junk, what a waste of money.
So I finally decided to get the Magnum XL 6-speed. Nice looking kit from JPC. RST clutch, all the good stuff. Bolted it into my Saleen, and ...
What a piece of junk! It doesn't rattle in neutral or anything silly, but below 2,000 rpm in 3rd or 4th it makes the loudest noise, sounds like a coffee can full of rocks ON YOUR HEAD! and forget shifting hard from 2nd to 3rd or 3rd to 4th. It's notchy and even hard to find 3rd if your above 5,000. Man, $4,700 for the trans kit and another $1,400 for the required 3.73 geared rear. WORSE $6,100 I EVER spent.
Yes, the alignment dowels were installed.
Yes, it's a brand new Ford Racing shortblock.
I HATE this trans. I shoulda just put a blowfish racing shifter support on.
Saleen 304, I did not have a dual disc clutch paired with the old trans. This is my first dual disc clutch, so it is logical that the clutch could be at fault for the "coffee can o'rocks" noise. And as I stated before, I did not install the three alignment dowels in the McLeod lightened (but steel) flywheel. I guess the thing to do is pull it back apart, install the dowels and then put it all back together and see what happens. It's weird that it only happens in 3rd and 4th gear, not a peep in 1st, 2nd, 5th or 6th. Does this sound likely in your experience?
While it's apart I guess I should check the alignment on the bellhousing/trans connection, even though none of the instructions that came with the kit suggested it. That could be the hard shifting issue. Man, what a pain in the butt...
I really wish I would not have swapped the trans, it's not any better in my view.
So after re-reading the instructions and looking through the "box of unused parts" I found the three little pins from the clutch kit that align the flywheel with the floater disc still in the box. So I pulled the transmission, removed the clutch, installed the three pins, and put it all back together. This time measuring the run out, which was within spec. Put it all back together and... Still makes almost the exact same noise below 2k RPM in third and fourth. Maybe third is muted slightly from what it was before, but fourth is identical.
To add to the mix, I installed a Griggs torque arm, Griggs lower control arms (the street ones with rod ends on only one end) and re-installed the Fays2 watts link. That and a Torsen T2R differential with the 3.73's and I hoped to have THE suspension.
So here's the problem: The car is SO loud at 75 mph, you cannot have a conversation without yelling. And the stereo strains at a volume of 10. The exhaust is stock, the noise is the rear gear whining. So I pulled the entire thing, and bolted in a used Bullet rear, regular diff with 3.73's. Same noise...
Now I know what you're thinking, stop complaining. Don't get me wrong, the car drives great. No squat, no dive, it's a beautiful thing. But it's not enjoyable. I can live with the 3rd and 4th gear rattle, but the rear gear noise is driving me nuts. If I knew it would be this loud I would have left the rear end alone.
Anyway, I'm thinking my next idea is to install some kind of Dynamat, or similar product. I know, 80 pounds later it'll only be a little less obnoxious.
Does anyone have any ideas?
Saleen304,
I used Mobile 1 synthetic ATF both times I've filled up the transmission so I'll drain it and try Redline MTl. That's pretty simple.
I'll check the torque arm brace and make sure it's notched enough to clear the e-brake. I had to notch the exhaust couplers to get them to clear the brace, and everything looked clear when I did the install, but it can't hurt to check again.
Can you hear your rear diff whining?
I finally had some time to spend in the garage and put the mustang up on in the air. With the trans in neutral I can spin the driveshaft a good 8-10 degrees before the "ring gear" stops it. Looks like the yahoos I had put the gears in were clueless. I guess it's time I figure out how to do my own gear install. If I've done my research correctly the gears that are in there (with about 45-50 miles on them) are probably junk now. So I'll get new gears (Yes, Ford Racing) and a dial indicator and try my luck. I can't possibly do as bad as the "redneck mechanic" that robbed me. The good news it is that I now know where the whine was coming from, my rear.
Updates to follow.
The bad news is that the T56 still shift a little harder than my buddies Viper (his shifts like butter) and that "coffee can full of rocks" sound is still happening below 2k RPM, still only in 3rd and 4th gear. So, it obviously installer error (that's me). My question is this: has anyone had this problem and fixed it? I'm wondering if my bellhousing is misaligned. And if so, if I remove the transmission (I'm getting good at it) check the run out, install off-set dowels, and re-assemble. Is my RST clutch now worn into "a groove" and I need a new one? The RST was a couple nickels... Maybe I could switch to Spec 3? Anyway, the question here is "has anyone had this noise and fixed it?" or had it fixed? That counts too. Let me know. Thanks
Oh, and not to open a can of worms, but I do like the torque arm... Just sayin'.