Finally got around to replacing all of the plastic heater crossover\heater core connectors (had a small coolant leak at the infamous 3/4" ID black plastic coolant crossover connector........once IM was removed the actual leak was found thru the crimp itself--crimp or connector had loosened up from all of the heat cycling.......the black hi temp plastic connector was surprisingly in good condition--looked to have been slowly leaking for quite some time from the evidence in block valley area). Noticed the crimp on the 3\4" ID metal tube end was still solid.........hhhhmmmm. All hoses were in very good condition thus didn't remove any of them--just took Dremel w\ cutter wheel & split crimps w\ screwdriver after cutting thru crimps, pulled all old plastic connectors out & replaced w\ new Dorman metal version heater hose connectors using 7\8"-1" 30 psi CTB (constant tension band) spring clamps rated for radiator\heater hose service--same as the OEM's use.
Started this work Sunday, finished it up this morning.............had to stop due to hand\finger spasms from carpal tunnel thru both wrists got so bad that I couldn't use my hands along w\ lower back pain & right lower leg pain.........while running out of daylight. Had to recover..........
Note: Removing the 2 plastic heater core connectors are a royal PITA if you don't have the special tool\pliers designed to depress the ends of the white clips against the firewall.........fought these for over 2 hrs..........finally used a pair of snap ring pliers that had a 90* bend to squeeze these clips in enough to release them from the connector then pull them out.......crossover was easy, released it w\ my fingers (easy to access).
Also changed out the CHT sensor (found out from FWM these are a 1 time install\use item--had removed this sensor several yrs back to inspect it & reinstalled it unknowingly.......also noted that these have a TQ spec @ 89 in-lbs designed to crush the tip) & replaced spark plugs as well since I had all coil covers out of the way.
Plugs (NGK Iridium IX 0372) looked good........been in service since 6-30-23 w\ no damage to electrodes, porcelains or shells showing material transferring so cylinders\pistons are in good shape & OEM IM is distributing air\fuel very consistently across all cylinders. IM Readiness misfire data showed these plugs were firing well w\ good cyl combustion stability--counts were always recording in single digits--even thru WOT hits. Porcelains show fueling was a little rich at some point & time (have made several fueling changes across these plugs service length thru FI DPOI, Transient Accel\Decel maps--fuel puddle sizing & DFCO--to protect cats from over temp along w\ a MAF recalibration--cut 3.5% fuel--following an air filter changeout from a clean K&N E-1997 08-09 Bullitt replacement air filter to a new OEM Ford 08-09 Bullitt FA1895 replacement air filter that showed the MAF curve was off--over fueling.....along w\ a few bottles of GumOut All-in-One Fuel treatment ran thru fuel system after oil changes........) but wasn't too bad since plug porcelains weren't black but a semi dark brown. Replaced w\ same........these plugs are a solid choice to run in a NA late 08-10 4.6L. Will be running these for the long haul this time.
Got all filled, burped, checked & test driven........all looking good (engine block valley is dry & connectors are sealing & system is holding pressure......). To recheck once engine has cooled off........but all is looking good so far.
On to the next project..............
