Engine Guys, Need Advice on a Block...

GerRod

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I found a 4.6L 3L2E block, but it has damage in one of the cylinders. I was told it was gauged by a wrist pin. The owner says it could be cleaned up probably with a 0.010 over bore, but definitely with 0.020. What do you think? If it doesn't clean up with a 0.020 or 0.030 over bore, can it be re-sleeved?

If I'd get it, I'd drop a 9.8:1 302 stroker rotating assembly in it.

402438708.jpg
 

Mustang30212

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Not trying to threadjack...but....

If that block doesn't work out...I have a nice standard bore one.

RH
 

dream07

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If those 2 gouges are as deep as the picture looks, you won't clean that up, even at .030". Remember, a bore of .020" takes only .010" off of the surface. That is just over a hair thickness. If you really want an accurate answer take it to a true machine shop, don't ask the seller.

After many hundreds of dollars into that block for re-sleeving, boring, honing, deck cleanup, and align-honing, you may find yourself wishing you got a different block to start with. I know it's hard to pass on an aluminum block when you have it in your hands, but they are not rare.
 

GerRod

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If those 2 gouges are as deep as the picture looks, you won't clean that up, even at .030". Remember, a bore of .020" takes only .010" off of the surface. That is just over a hair thickness. If you really want an accurate answer take it to a true machine shop, don't ask the seller.

After many hundreds of dollars into that block for re-sleeving, boring, honing, deck cleanup, and align-honing, you may find yourself wishing you got a different block to start with. I know it's hard to pass on an aluminum block when you have it in your hands, but they are not rare.

I think you are right. With a 0.030 over bore, 0.015 at the gouges probably won't clean them up. That block will probably need to be re-sleeved.

You should pass.

I think so.

LOL...ya...I have a couple.

RH

PM sent...
 
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BruceH

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You could put some silly putty or clay into the cylinder wall at the gouge area. Take it out and measure the gouge impressions.

Does a fingernail just catch it or can you feel it go down some?
 

GerRod

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You could put some silly putty or clay into the cylinder wall at the gouge area. Take it out and measure the gouge impressions.

Does a fingernail just catch it or can you feel it go down some?

A fingernail will catch it. Here is another picture.

402438741.jpg
 

BruceH

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A fingernail will catch it. Here is another picture.

402438741.jpg

If a fingernail only catches a gouge or scratch it's usually right around .003" If it does more than just catch it's worse.

A machine shop would be your best bet for an accurate measurement.
 

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