Props for 94Tbird - re: power steering pulley alignment
Is a thread old after a year? Naaaah... that's just getting started. lol
I'd seen your mention that: If a person totally seats a power steering pulley like when pulling it back on during 8 rib upgrade, that is probably too far back. That turned out to be true - and helped locate another problem. So thanks for the info!
I'd put it on awhile ago and naturally had pulled the gd thing all the way on.

Dammit, Murphy. Get outta my garage!
So I wondered if I could get to the pulley without taking everything apart. My 'stang is a 2006, so the thermostat housing is on the wrong side and so that and a bunch of other stuff is in the way. But yeah, it's possible from underneath without taking everything apart.
I could see it was off with a straight edge. Probably no room for a laser with everything together. This pic doesn't really show how far it's off, but ya' can see it with the straight edge pretty clearly:
This next pic shows that the puller assembly and wrenches can kinda' sorta' fit... and that the oil filter is in the way:
Did ya' figure I'd go ahead and pull it TOO FAR? Yup, did that. Lame excuse: Well, mainly, the front lip on the PS pulley is considerably thinner than the front lip on the neighboring idler - at least on my car. That threw me off target at first. Here is pulling the pulley back on some. Filter no longer in the way. Focusing on grooves alignment, not the outer fat or thin lip:
A couple other things: The alignment was much clearer with the oil filter out of the way. Guess that's obvious.
Next, all of my power steering pump's mounting bolts to the block and timing cover were LOOSE. I thought I'd better tighten them before aligning the pulley or I'd have a moving target.
Finally, after overdoing it and undoing that - and stopping the pump from moving around!- on my particular car I probably brought the pulley forward only about 1/64". Probably not all that important to get that small an amount on this particular car, but it was worth the price of admission to find the loose PS pump bolts! And to know the alignment is at least close.
I'm guessing how far the pulley needs pulled on will vary by car; this is just the amount that my car seemed to want.
Next time, I'd definitely have the laser alignment tool on hand and light it up while everything was dismantled and out of the way.
Mick